Senior Staff Thermal Systems Engineer

Johnson ControlsNew Freedom, PA
1dOnsite

About The Position

Johnson Controls’ Data Center Product Architecture team is seeking a Senior Staff Data Center Thermal Systems Engineer for the Advanced Technology & Innovation group. You will be a technical and business leader with business unit influence. You’ll drive long-range planning for business unit thermal products, champions thermal technology initiatives across Data Center Solutions, and defines integration standards ensuring modular thermal stack interoperability. You will be considered a system architect and recognized expert across thermal, controls, electrical, and mechanical domains with industry knowledge. This position is based onsite, minimum 3 days per week, at our Advanced Technology and Innovation Center located in New Freedom, PA. Candidates must be commuting distance to the facility or able to relocate.

Requirements

  • Bachelor's degree in Mechanical Engineering or related discipline
  • 14+ years experience with multiple released thermal products/systems and recognized throughout division and/or industry
  • Chiller industry experience, or large industrial HVAC industry experience
  • System architect for data center thermal solutions
  • Recognized expert across thermal, controls, electrical, and mechanical domains
  • Expert in multiple technical domains (thermal, controls, electrical, mechanical)
  • Microsoft 365/Excel (including basic macros/VBA for data analysis and reporting)
  • CAD proficiency (SolidWorks, Creo, or equivalent)
  • Engineering calculations and documentation (MathCAD, EES, or equivalent)
  • Heat transfer analysis (conduction, convection, two-phase)
  • Strong cross-domain knowledge across thermal, controls, electrical systems—generalists with 80% mastery across domains highly valued
  • Thermodynamic cycle analysis
  • Fluid mechanics and hydraulic system design
  • Thermal system component sizing and selection
  • Prototype fabrication and hands-on testing
  • Cross-functional project execution

Nice To Haves

  • Master’s degree
  • Software/Simulation experience
  • Python scripting and environment management (package installation, virtual environments, basic automation)
  • CFD (ANSYS Fluent, Star-CCM+, OpenFOAM, or equivalent)
  • FEA (ANSYS Mechanical, Abaqus, or equivalent)
  • MATLAB/Simulink for system modeling and controls
  • Controls fundamentals (feedback loops, PID tuning, system response)
  • Electrical systems basics (motor sizing, VFDs, power distribution)
  • Refrigeration system design and refrigerant properties
  • Data center cooling architectures (direct liquid cooling, rear-door heat exchangers, CDUs)
  • Expert in one or more thermal domains (CDU, chiller, dry cooler, cold plate systems)

Responsibilities

  • Drive long-range planning for business unit thermal products; serve as system architect and global resource for thermal design direction
  • Define integration standards across product lines; ensure modular thermal stack interoperability
  • Define and coordinate product family specifications; establish business unit thermal standards and design guidelines
  • Champion thermal technology initiatives across Data Center Solutions; exhibit business unit influence
  • Supervise technical team; lead thermal system architecture efforts
  • Strategic communicator representing organization for company-wide thermal initiatives; mentor Principal and Staff Engineers globally
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