Senior Process Technician IM

Gerresheimer•Peachtree City, GA

40d

About The Position

Independently optimize injection molding processes using established methods (e.g., GMS) and implement improvements directly in production. Drive improvements in work processes and organizational workflows to enhance efficiency. Plan, organize, and execute workshops to share best practices and foster innovation. Qualify new tools, SGM systems, including handling and peripheral equipment, ensuring smooth integration into production. Document all process changes comprehensively and maintain accurate records. Conduct sampling for new start-ups and changes to ensure production readiness and quality. Perform root cause analyses and implement corrective actions for recurring issues, complaints, or deviations. Evaluate and process improvement suggestions to drive continuous development in the production environment. Collaborate with internal departments, such as tool service, quality assurance, TCC/SEC, assembly areas, and production coordination, to ensure seamless operations. Participate actively in Failure Mode and Effects Analyses (FMEAs) to identify and mitigate potential risks. Contribute to the development of SGM specifications, as well as tool and peripheral requirements. Supervise transfer projects independently, including taking on sub-project responsibilities as needed. Act as a technical point of contact for internal stakeholders, including plant and production management and customer-facing teams.

Requirements

Knowledge as it was imparted within the framework of a 3-year technical training, e.g. as a process mechanic for KKT, expanded by a relevant further training as a technician or master craftsman and deepened by targeted specialist training.
In-depth expertise in plastics process mechanics, with at least 5 years of professional experience in a comparable role.
Extensive experience in injection molding production, including proven success in applying process analysis expertise.
Advanced knowledge of process engineering principles and their practical application.
Proficiency in IT systems, including MES, SAP, and MS Office.
Strong technical aptitude with a deep understanding of production processes.
Solid knowledge of quality methods and their integration into manufacturing workflows.
Exceptional analytical thinking and the ability to evaluate complex scenarios effectively.
Proficient in applying problem-solving techniques, even in dynamic and challenging environments.

Responsibilities

Optimize injection molding processes using established methods (e.g., GMS)
Drive improvements in work processes and organizational workflows
Plan, organize, and execute workshops to share best practices
Qualify new tools, SGM systems, including handling and peripheral equipment
Document all process changes comprehensively
Conduct sampling for new start-ups and changes
Perform root cause analyses and implement corrective actions
Evaluate and process improvement suggestions
Collaborate with internal departments
Participate actively in Failure Mode and Effects Analyses (FMEAs)
Contribute to the development of SGM specifications, as well as tool and peripheral requirements
Supervise transfer projects independently
Act as a technical point of contact for internal stakeholders