Senior Process Engineer (metals manufacturing production floor)

Intermedia GroupLancaster, PA
6h$90,000 - $110,000Onsite

About The Position

As a Senior Process Engineer in the company's Finishing Department, you will play a critical role in ensuring operations run safely, efficiently, and reliably. You’ll lead efforts to improve process performance, enhance equipment reliability, and reduce downtime through innovative solutions and best practices. This position combines hands-on problem-solving with strategic project management—giving you the opportunity to work closely with production, maintenance, and engineering teams while driving continuous improvement across the plant. If you’re passionate about optimizing processes, implementing cutting-edge reliability strategies, and making a measurable impact, this role is for you.

Requirements

  • Bachelor's Degree in a technical field, Electrical or Mechanical Engineering
  • 3+ years of process engineering experience in a metals manufacturing environment OR 5 years of process engineering experience
  • Proficient with AutoCAD or similar CAD software
  • Able to work flexible hours as required.

Nice To Haves

  • Strong mechanical/electrical and process aptitude preferred
  • 5-10+ years of engineering experience
  • Working knowledge of PLC systems.
  • Working knowledge of Casting, Rolling, and Finishing Technology (as appropriate by area) preferred
  • Knowledge of ISO 9001 quality systems preferred
  • Ability to handle multiple projects/assignments concurrently and be results oriented.
  • Computer skills, including a good working knowledge of Microsoft office applications (Word, Excel, Power Point, Power BI)
  • Strong decision making and problem-solving skills.
  • Good interpersonal skills and ability to work effectively with individuals and teams at all levels of the organization.
  • Self-motivated team player with a positive attitude.
  • Operational knowledge regarding process, equipment capability, practices, systems.
  • Good verbal and written communication skills.

Responsibilities

  • Lead process and equipment reliability improvements to meet plant goals.
  • Implement predictive and preventive maintenance strategies to reduce downtime.
  • Manage capital and expense projects from concept through execution.
  • Partner with production, maintenance, and engineering teams to solve complex challenges.
  • Conduct root cause analysis (RCA) and develop long-term solutions for critical issues.
  • Monitor key performance metrics and identify opportunities for continuous improvement.
  • Stay ahead of industry best practices and introduce new technologies to enhance reliability.

Benefits

  • Hands-On Impact: You’ll be on the floor, actively supporting teams and driving real improvements in reliability and machine efficiency.
  • Cutting-Edge Tools: Work with predictive and preventive technologies to keep operations running at peak performance.
  • Ownership & Leadership: Lead cross-functional teams, manage projects from start to finish, and influence key decisions that shape our operations.
  • Continuous Learning: Stay current with best practices and collaborate with our Center of Excellence
  • Strategic Role: Play a critical part in budgeting, planning, and implementing long-term process improvements that directly impact plant success.
  • Safety & Sustainability: Be part of a culture that prioritizes safety, quality, and sustainable solutions for a better world.
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