Senior Process Engineer

Foxconn Corporation•Houston, TX

14d

About The Position

JOB FUNCTION: Improve and support all FTX Process Engineering efforts for Electronic Products with focus in Capacity, Productivity and Quality Improvements. ROLES & RESPONSIBILITIES: Improve, support and coordinate all FTX Process and Quality Engineering efforts for Electronic Products & BOM attribute Implement ongoing process improvements of all operations to increase material flow, efficiencies, and balancing line throughput Implement ECOs/DEVs and prepare the documents accordingly Develop NPI process and perform DFX Perform cycle time and detailed line balancing of product build, test and pack Develop detailed work instructions / SOP Using computer skills to generate digital images of methods Provide equipment operation training to production Support facility layout and improvement projects Develop process and material flow charts Perform production short and long term capacity analysis Assist in the selection of new equipment for detrash, assembly and packout stations Train and certify Trainers on new products and processes Work with Test and Quality Engineers to reduce cycle-time and resolve manufacturing issues on a timely basis Review and approve all process engineering changes to existing system and equipment before submitting to manager for final approval Mentor and train junior engineers on process engineering best practices, mythology, and protocol Lead all process incident investigations and manage to completion all corrective action items Develop and lead training and certification for all critical skill set required of an Process Engineering in DF operation Lead and drive the accuracy and completion of BOM and ECOs/DEVs. Be the Subject Matter Expert for all Critical Skill Sets as defined in engineering Skill Matrix Provide guidance in the design of production line layout and new equipment selection and qualification for new production line or replacements Conduct and act as team leader in the absent of department manager

Requirements

Bachelor’s Degree in Engineering. Industrial Engineering or Mechanical engineering degree preferred. Master’s Degree is a plus.
Min. 5-7 yrs. engineering experience with at least 4 years of direct Process / Industrial / Manufacturing experiences. DF experience is a plus.
Solid interpersonal skills and effectively able to train, mentor, and educate less experienced engineers.
Action oriented and self driven toward continuous improvement of the plant’s process engineering capabilities.
Strong leadership skills able to effect positive change and motivate others.
Able to confront inadequacies and effect required changes in a positive manner.
Organized and able to manage multiple tasks effectively at the same time.
Team player able to bring different work groups together to accomplish a common goal.
Solid knowledge and experience in developing methods and work instructions.
Lean Manufacturing knowledge and strong communication skills are required.
Auto CAD, Visio, SAP, Six sigma and Kanban knowledgeable.

Responsibilities

Improve and support all FTX Process Engineering efforts for Electronic Products with focus in Capacity, Productivity and Quality Improvements
Improve, support and coordinate all FTX Process and Quality Engineering efforts for Electronic Products & BOM attribute
Implement ongoing process improvements of all operations to increase material flow, efficiencies, and balancing line throughput
Implement ECOs/DEVs and prepare the documents accordingly
Develop NPI process and perform DFX
Perform cycle time and detailed line balancing of product build, test and pack
Develop detailed work instructions / SOP
Using computer skills to generate digital images of methods
Provide equipment operation training to production
Support facility layout and improvement projects
Develop process and material flow charts
Perform production short and long term capacity analysis
Assist in the selection of new equipment for detrash, assembly and packout stations
Train and certify Trainers on new products and processes
Work with Test and Quality Engineers to reduce cycle-time and resolve manufacturing issues on a timely basis
Review and approve all process engineering changes to existing system and equipment before submitting to manager for final approval
Mentor and train junior engineers on process engineering best practices, mythology, and protocol
Lead all process incident investigations and manage to completion all corrective action items
Develop and lead training and certification for all critical skill set required of an Process Engineering in DF operation
Lead and drive the accuracy and completion of BOM and ECOs/DEVs.
Be the Subject Matter Expert for all Critical Skill Sets as defined in engineering Skill Matrix
Provide guidance in the design of production line layout and new equipment selection and qualification for new production line or replacements
Conduct and act as team leader in the absent of department manager