Senior Performance and Controls Simulation Engineer

Caterpillar•Tucson, AZ

1d•Onsite

About The Position

Your Work Shapes the World at Caterpillar Inc. When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it. An exciting career opportunity is open with Caterpillar Resource Industries Operations and Products (RIOP) Division in Rigid Frame Trucks Controls and Simulation team that supports product development of Iconic Caterpillar Hauling Products - Large Mining Trucks (LMT), and Off Highway/Quarry Construction Trucks (OHT/QCT). As a Senior Engineer , you will be responsible for developing Machine Simulation models and Digital Twins that will be used to estimate truck performance, cost per ton, machine dynamics, support control systems development, predict structural loads for various systems and perform virtual regulatory and ISO tests. You will be a full machine expert with understanding of functional interactions between various sub-systems and will guide the development and optimization of the same, and ensure that machine safety, performance, reliability, and durability targets are met. You will interface with the product-specific performance engineer, controls engineer, each of the powertrain and hydraulic system leads, and all L4 system teams, such as large structures, light structures, engine installation, etc., to understand and support the needs. Hands-on machine tuning at the proving grounds and customer sites is critical to our success. Will also work closely with data analytics teams to collect and analyze data required for machine performance, controls development, and validation. This position plays a key role in resolving critical CPI (Continuous Product Improvement) issues, developing simulation and validation procedures, and improving simulation and analysis capabilities that enable Single Phase NPI (New Product Introduction) deployment. Programs that you will support range from key component development (such as engine or transmissions) to strategic Zero Emissions Machine development.

Requirements

Technical Excellence: Full Machine / Vehicle performance and controls simulation experience.
Experience with multibody simulation tools.
Strong vehicle dynamics understanding/experience.
Machine/Vehicle level performance, controls, integration or validation experience.
Strong system engineering knowledge (Engine, Powertrain, Hydraulics, etc.).
Process Management: Knowledge of business process improvement tools and techniques; ability to understand, monitor, update, control, or enhance existing business or work processes.
Prior experience leading cross-functional teams in matrix organization
Accuracy and Attention to Detail: Understanding the necessity and value of accuracy; ability to complete tasks with high levels of precision.
Analytical Thinking: Strong analytical skills with demonstrated problem-solving ability.
Effective Communications: Ability to communicate technical information effectively with team members and others in a workgroup, as well as employees in other business units, customers, and suppliers.
Demonstrated record of being a self-starter with strong technical leadership and presentation skills.
Problem-Solving: Knowledge of approaches, tools, and techniques for recognizing, anticipating, and resolving organizational, operational, or process problems; ability to apply knowledge of problem-solving appropriately to diverse situations.
Project Management: Knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives.
Computer-Aided Design & Engineering: Knowledge of tools and techniques of specialized simulation/analysis programs; ability to produce, analyze, simulate, and test product design drafts.
Bachelor's degree in engineering or equivalent education.

Nice To Haves

Prior machine or system level performance, controls and simulation experience.
Knowledge of FEA, multibody dynamic analysis and machine dynamics.
Knowledge of Caterpillar Dynasty simulation tool.
Experience with controls systems development and use of Matlab, Simulink, etc.
Prior data acquisition, testing and big data analytics skills.
Hands-on machine tuning and operation experience.

Responsibilities

Responsible for machine performance and controls modelling and simulations for one or more machine platforms and programs.
Support the development of detailed technical requirements for NPI programs based on customer needs and requirements.
Develop full machine simulation models to predict performance, loads and durability of various systems and components.
Ensure that the technical requirements are satisfied by coordinating and executing machine system and subsystem analysis and test programs that yield pass/fail results.
Coordinate full machine VPD and Validation activities
Participate in FMEA and Validation workshops
Supporting New Technology Introduction (NTI) programs that impact short- and long-term strategies.
Coordinating resolution of performance and controls development and production issues.