Senior NPI Engineer

Aurora Innovation•Bozeman, MT

5h•Hybrid

About The Position

Aurora’s mission is to deliver the benefits of self-driving technology safely, quickly, and broadly. The Aurora Driver will create a new era in mobility and logistics, one that will bring a safer, more efficient, and more accessible future to everyone. At Aurora, you will tackle massively complex problems alongside other passionate, intelligent individuals, growing as an expert while expanding your knowledge. For the latest news from Aurora, visit aurora.tech or follow us on LinkedIn. Aurora hires talented people with diverse backgrounds who are ready to help build a transportation ecosystem that will make our roads safer, transfer crucial goods where they need to go, and make mobility more efficient and accessible for all. We’re searching for a Senior Engineer to join Aurora’s Hardware NPI Engineering team. The NPI Engineer is responsible for shepherding hardware from concept review to low-volume manufacturing. They guide design engineers in selecting appropriate manufacturing processes and are on the floor through each build to deliver finished vehicle integrations, electronic sensors and modules, and computers. In this role, you will Provide feedback on manufacturing and service requirements, process control plans, and quality assurance. Develop hardware standards and design guidelines. Own control plans, manufacturing BOM, and necessary documentation to transfer HW from design to the production floor, whether internal or external. Review data packages before they are released for manufacturing. Create and maintain work instructions, standard operating procedures, forms, records, checklists, process sequence/routing, Process Flow Diagrams (PFD), PFMEAs, and other required manufacturing documentation Support and guide the manufacturing team through all phases of Advanced Product Quality Planning (APQP); particularly the later phases associated with designing and developing the manufacturing process and validating the Process / Product (i.e., MSAs, production trial runs, Run @ Rate, PPAPs, control plans) Research manufacturing fabrication and processes new to the company and guide design engineers on their use. Create Requests for Quotation/Proposal when necessary. Act as a liaison between the module, integration and electrical teams and cross-functional teams for planning, logistics, and ad hoc requests. Organize cross-functional design reviews. Lead or participate in Kaizen activities to ensure continuous improvement in processes, products, components, raw materials, and equipment Quickly come-up-to speed on new technologies and engineering challenges Conduct multidisciplinary rapid problem-solving activities and propose solutions to both prototype and production manufacturing challenges, such as Design for Excellence (DfX) input, e.g., Design for Manufacturing (DfM), Design for Assembly (DfA), Design for Cost/Procurement (DfC/DfP), Design for Inspection/Test (DfI/T), Design for Service/Repair/Maintenance (DfS/R/M) Work with internal production and external CMs. Communicate clearly both verbally and in writing.

Requirements

Minimum of 5 years experience in engineering role with experience working in low to high volume production environments.
Experience with launching hardware products and the product life cycle, and selecting the right-sized process based on the needs of the program.
Experience with working with supply chain and vendors, bonus points for experience in design engineering and new product introduction.
Working knowledge of GD&T.
Experience with 3D CAD and PDM/PLM, preferably Catia/Solidworks and Enovia/EPDM.
Need to live in a high output constantly evolving environment wearing many hats that include everything from concepts to sustaining engineering.
Extensive design experience that can be leveraged to successfully work with cross-functional partners like the internal design team and external CM’s.
International Travel 35%.
Evening Conference calls with CM in Asia 2-3 times a week.

Nice To Haves

Bonus points for experience in AV, robotics, or the automotive industry.
Experience in the automotive industry
Experience with optical, electro-optical, and opto-mechanical assembly and manufacture.

Responsibilities

Provide feedback on manufacturing and service requirements, process control plans, and quality assurance.
Develop hardware standards and design guidelines.
Own control plans, manufacturing BOM, and necessary documentation to transfer HW from design to the production floor, whether internal or external.
Review data packages before they are released for manufacturing.
Create and maintain work instructions, standard operating procedures, forms, records, checklists, process sequence/routing, Process Flow Diagrams (PFD), PFMEAs, and other required manufacturing documentation
Support and guide the manufacturing team through all phases of Advanced Product Quality Planning (APQP); particularly the later phases associated with designing and developing the manufacturing process and validating the Process / Product (i.e., MSAs, production trial runs, Run @ Rate, PPAPs, control plans)
Research manufacturing fabrication and processes new to the company and guide design engineers on their use.
Create Requests for Quotation/Proposal when necessary.
Act as a liaison between the module, integration and electrical teams and cross-functional teams for planning, logistics, and ad hoc requests.
Organize cross-functional design reviews.
Lead or participate in Kaizen activities to ensure continuous improvement in processes, products, components, raw materials, and equipment
Quickly come-up-to speed on new technologies and engineering challenges
Conduct multidisciplinary rapid problem-solving activities and propose solutions to both prototype and production manufacturing challenges, such as Design for Excellence (DfX) input, e.g., Design for Manufacturing (DfM), Design for Assembly (DfA), Design for Cost/Procurement (DfC/DfP), Design for Inspection/Test (DfI/T), Design for Service/Repair/Maintenance (DfS/R/M)
Work with internal production and external CMs.
Communicate clearly both verbally and in writing.