Senior Molding Engineer

Argon Medical Devices IncAthens, TX
1d

About The Position

The Senior Molding Engineer will be responsible to provide support to all injection molding operations, reduce scrap and set-up times, optimize cycle times, and perform validations related to materials, presses and molds as necessary with a sharp focus on continuous improvement.

Requirements

  • Bachelor’s degree in engineering.
  • At least 5 years injection molding experience in medical device industry or clean room molding.
  • Minimum 4 years of process engineering experience.
  • Strong knowledge and on-hand skills of Scientific Molding.
  • Must have excellent knowledge of injection molding presses (hydraulic and electric), molds, mold design and other related processing equipment such as hoppers/loaders, blenders, dryers, sprue pickers, hot runner systems etc.
  • Experience working with common molding grade plastics such as Polypropylene, Polycarbonate, ABS, Nylon etc. is required.
  • Validation of presses and molds (IQ/OQ/PQ) required.

Nice To Haves

  • Master Molder certification is a plus (RJG – Fimmtech)
  • Experience in Extrusion of PVC, HDPE and PU is a big plus.

Responsibilities

  • Lead all engineering activities related to Argon’s injection molding process.
  • Establish a robust process window for all injection molded components using Scientific Molding techniques along with Design for Experiments (DOE’s).
  • Troubleshoot molding / manufacturing processes to mitigate production defects.
  • Champion process improvement/optimization projects.
  • Identify and execute opportunities for cost savings.
  • Perform process and mold qualifications, validations etc.
  • Evaluate and select various engineered materials, execute material consolidation projects.
  • Implement safety, productivity, and yield improvements.
  • Develop and maintain process documentation.
  • Participate in projects related to New Product Introduction.
  • Develop process for SMED, design, execute and train set-up operators.
  • Use structured project management process to execute projects on time.
  • Lead complex projects and maintain project timeline and budget.
  • Liaison between Molding, Tooling, R&D and Quality Engineering teams.
  • Analysis of new tools design and make recommendations.
  • Provide support with QA for root cause investigations for NCR’s and customer complaints.
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