Senior Maintenance Manager – Automated Distribution Center

JLL•Burton, MI

1d•Onsite

About The Position

JLL empowers you to shape a brighter way . Our people at JLL are shaping the future of real estate for a better world by combining world class services, advisory and technology for our clients. We are committed to hiring the best, most talented people and empowering them to thrive, grow meaningful careers and to find a place where they belong. Whether you’ve got deep experience in commercial real estate, skilled trades or technology, or you’re looking to apply your relevant experience to a new industry, join our team as we help shape a brighter way forward. Senior Maintenance Manager - Automated Distribution Center Position Summary Lead all maintenance operations for a highly automated distribution facility featuring advanced material handling systems including ASRS, conveyor networks, and robotic equipment. Direct a multi-shift maintenance team of 22 professionals ensuring 24/7 operational excellence across complex automated systems.

Requirements

Bachelor's degree in engineering, Industrial Maintenance, or related field (or equivalent experience)
10+ years progressive maintenance experience in automated distribution or manufacturing environments
5+ years leadership experience managing multi-disciplinary maintenance teams
Extensive knowledge of ASRS systems (Viastore, TGW, or similar platforms)
Strong understanding of conveyor systems, sortation technology, and material handling equipment
Proficiency in PLC programming and troubleshooting (Siemens, Allen-Bradley, or equivalent)
Working knowledge of electrical systems, mechanical systems, and industrial controls
Proven ability to lead and develop high-performing technical teams
Strong problem-solving and decision-making skills under pressure
Excellent communication skills across all organizational levels
Budget development and cost control experience
CMMS software proficiency (SAP PM, Maximo, or similar)

Nice To Haves

Experience with automated guided vehicles (AGV) or autonomous mobile robots (AMR)
Demonstrated project management capabilities with complex automation projects
Lean Six Sigma certification (Green Belt or higher)
Experience with Viastore and TGW systems specifically
Advanced PLC programming capabilities
Predictive maintenance and reliability engineering background
Multi-site maintenance management experience

Responsibilities

Manage maintenance team including 1 Coordinator, 3 Senior Technicians, and 18 Technicians across three shifts.
Develop workforce planning, training programs, and performance management strategies.
Foster a culture of safety, continuous improvement, and technical excellence while ensuring 24/7 operational coverage.
Oversee preventive and corrective maintenance programs for automated systems including 10 Viastore Viapal unit load cranes (44,800 storage locations), 20 TGW Mustang miniload cranes (168,825 tote locations), 14,000+ linear feet of conveyor systems, sortation equipment, 9 autonomous vehicles, 7 Fanuc robotic arms, and specialized material handling equipment.
Develop and execute comprehensive preventive maintenance schedules.
Establish and monitor KPIs for equipment uptime, MTBF, and MTTR.
Manage spare parts inventory, vendor relationships, and annual maintenance budget.
Implement predictive maintenance strategies leveraging equipment diagnostics.
Ensure all maintenance activities comply with OSHA, ANSI, and manufacturer standards.
Conduct regular safety audits and risk assessments.
Maintain complete equipment documentation including manuals, schematics, and maintenance histories.