Senior Maintenance and Facilities Manager

Paradise Tomato KitchenLouisville, KY
5h

About The Position

The Senior Maintenance and Facilities Manager will lead the transformation of maintenance operations to achieve best-in-class reliability and efficiency. This role combines strategic leadership with hands-on execution, driving initiatives that reduce unplanned downtime, optimize asset lifecycle costs, and foster a culture of continuous improvement. The position oversees maintenance planning, scheduling, and reliability programs across multiple sites, ensuring alignment with corporate objectives and compliance with safety and quality standards.

Requirements

  • Bachelor’s Degree in Industrial, Mechanical, Electrical, or other technical field with 8 years managerial experience or equivalent education and experience.
  • Proven track record in implementing RCM, PdM, and CMMS systems.
  • Strong knowledge of maintenance best practices, KPIs, and reliability principles.
  • Excellent leadership, communication, and change management skills.
  • Ability to make critical decisions while following company procedures.
  • Ability to organize and direct oneself and effectively manage others.

Nice To Haves

  • Chemical Engineering degree preferred.
  • Certification in Maintenance & Reliability (CMRP) or similar, preferred.
  • Experience with Lean, Six Sigma, or TPM methodologies.

Responsibilities

  • Develop and execute a maintenance transformation roadmap aligned with corporate objectives.
  • Implement Reliability-Centered Maintenance (RCM) and Predictive Maintenance (PdM) strategies for critical assets.
  • Conduct asset criticality analysis to prioritize resources and investments.
  • Provide strategic input on capital projects and monitor maintenance costs, tracking variances.
  • Establish clear roles and responsibilities using a RACI matrix for planners, schedulers, technicians, and supervisors.
  • Adhere to GMPs, SOPs, and maintain current knowledge of industry regulations, including FSAM, MSD, and State Health Department requirements.
  • Ensure compliance with plant environmental safety programs and all applicable federal, state, and local regulations.
  • Ensure accountability for planned work, emergent work, and backlog management.
  • Implement a weekly scheduling process targeting 80% planned work.
  • Oversee job kitting and staging to improve wrench time and reduce delays.
  • Drive compliance with standardized work order processes.
  • Define and monitor KPIs, including: Schedule Compliance (%) Wrench Time (%) PM Completion Rate MTBF (Mean Time Between Failures) MTTR (Mean Time to Repair)
  • Prepare and present monthly performance reports to senior leadership.
  • Oversee building systems not directly tied to production, including HVAC, utilities, and facilities structures.
  • Coordinate with department leaders on facility conditions that impact audits, inspections, or certifications.
  • Lead Root Cause Analysis (RCA) for equipment failures.
  • Integrate PDCA cycles into maintenance reviews and improvement initiatives.
  • Document and share lessons learned from post-mortem reviews.
  • Champion the implementation of a CMMS/EAM system for work order management and reporting.
  • Explore and deploy IoT sensors and predictive analytics tools for condition monitoring.
  • Foster a culture of reliability and continuous improvement within the maintenance department.
  • Develop and deliver training programs on best-in-class principles, planning, and technology adoption.
  • Provide direct supervision, technical direction, administrative management, and maintenance leadership.
  • Support preventive and corrective maintenance programs.
  • Apply root-cause analysis and troubleshooting techniques across maintenance disciplines.
  • Serve as an active member of the Crisis Management and Food Safety Teams.
  • Perform other duties as assigned.
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