Senior Engineer, Mechanical Design - V-BAT (R4467)
About The Position
Shield AI is pioneering the development of AI-powered autonomous aircraft for national defense, pushing the boundaries of aerospace innovation. The V-BAT is an unparalleled Group 3 unmanned system designed for deployment in complex, contested environments. We are seeking a Senior Engineer, Mechanical Design to support the design, development, and testing of systems that expand and scale V-BATâs operational capabilities. This role contributes to the creation of robust, field-deployable systems that enable aircraft operations, maintenance, and sustainment in military environments. You will apply strong mechanical design fundamentals to develop reliable, manufacturable hardware while collaborating closely with engineering, manufacturing, and flight operations teams.
Requirements
- 5 years of experience in mechanical design for aerospace, ground support equipment, or related ruggedized hardware systems.
- Proficiency in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling and drawing creation.
- Strong foundation in structural design, material selection, and manufacturing processes.
- Experience designing hardware for field, transport, or operational environments.
- Familiarity with engineering analysis methods such as FEA, thermal analysis, and fatigue evaluation.
- Ability to work effectively in a fast-paced development environment with evolving priorities.
Nice To Haves
- Experience supporting UAS or military aircraft systems.
- Familiarity with MIL-STD requirements and environmental qualification testing.
- Exposure to power distribution, hydraulics, or aerospace support systems.
- Experience working with external suppliers or contract manufacturers.
- Active Secret or Top Secret clearance (or ability to obtain one).
Responsibilities
- Design and develop mechanical systems and subsystems for V-BAT, including payload integrations, propulsion-related components, transport structures, and launch & recovery support equipment.
- Create detailed CAD models, drawings, and release packages for manufacturing and assembly.
- Perform structural, thermal, and fatigue analyses to validate performance in rugged field environments.
- Support integration efforts across aircraft systems and mission operations teams.
- Conduct trade studies to optimize weight, durability, manufacturability, and maintainability.
- Support prototype builds, testing, and validation efforts to meet aviation and military standards.
- Develop technical documentation including test plans, procedures, and field support materials.
- Partner with suppliers and manufacturing teams to ensure design intent, cost targets, and production readiness.
- Provide engineering support during ground and flight test operations as needed.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
