Reliability Engineer

Foxconn Industrial Internet • Mount Pleasant, WI

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About The Position

FII USA, Inc., a Foxconn Technology Group Company, is seeking an Ongoing Reliability Test (ORT) Engineer to design, implement, and execute reliability testing plans for enterprise-class server and storage systems. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in both lab and production-support environments, with opportunities to apply technical expertise and problem-solving skills to expand your career in Smart Manufacturing. The ORT Engineer will perform reliability testing activities, configure test environments, analyze results, and collaborate with cross-functional teams to drive improvements in product quality and reliability.

Requirements

• Bachelor’s or Master’s degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field required.
• 3–5 years of experience in reliability, test engineering, or related field, preferably with enterprise/AI server and storage platforms.
• Experience running ORT testing, including environmental temperature/humidity chambers and burn-in environments.
• Experience in Metrology including CMM, Microscopy, Spectroscopy, and DPA Including cross section, Dye, Pull and Shadow Moire.
• Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
• Proficiency with environmental test equipment and methodologies.
• Experience with scripting or automation tools (Python, Bash, LabVIEW, or similar).
• Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
• Strong problem-solving, organizational, and documentation skills.
• Excellent written and verbal communication skills with the ability to present technical findings clearly.
• Ability to work independently and collaborate effectively with cross-functional teams.
• Must be able to sit at a workstation for extended periods and lift up to 40 lbs.

Responsibilities

• Design and execute ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
• Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and stress diagnostic tools.
• Set up and operate ORT equipment, including environmental chambers, burn-in rooms, and custom fixtures.
• Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
• Develop and maintain test scripts and procedures for environmental screening and stress testing.
• Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
• Support root cause analysis (RCA) for reliability concerns and document corrective actions.
• Generate detailed reports and presentations on ORT results, highlighting findings and recommendations.
• Continuously improve ORT methodologies, test coverage, and automation processes to meet evolving server architectures and customer needs.
• Ensure ESD-safe practices, lab safety, and adherence to all quality standards.
• Perform other duties as assigned.

Benefits

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level