Quality Program Lead Engineer

Trane Technologies plc • Kentwood, MI

33d • $80,000 - $120,000 • Onsite

About The Position

Trane Technologies is hiring a Quality Program Lead Engineer. This role will primarily focus on administering the Quality Management System and driving continuous improvement in current and future processes to streamline operations and enhance quality. The successful candidate will utilize quality tools and collaborate with Manufacturing Engineering, Operations, Program Management, New Product Development (NPD), and Supply Chain to plan, execute, and deliver our promise to meet and consistently exceed customer expectations in all aspects. Additionally, the role will focus on Advanced Product Quality Planning (APQP) and change management in accordance with current procedures and work instructions as needed for new projects or changeovers in current production.

Requirements

• Bachelor's degree in quality engineering and 5+ years of experience or an equivalent 10+ years of Quality related experience within Industrial Manufacturing environment
• Experience with PFD, PFMEA, and Control Plan required
• Experience using common problem-solving tools, preferably 9 Step, 8D, A3 SPS
• Skilled in investigation and determination of root cause, driving implementation of corrective and preventive actions for customer complaints and internal issues
• Ability to organize tasks and manage time to complete multiple assignments simultaneously
• Ability to communicate at all levels within business and with suppliers, etc.

Nice To Haves

• Certified APQP Management/Specialist preferred

Responsibilities

• Perform process risk assessments utilizing PFMEA methodology (Process Failure Mode and Effects Analysis) to identify and mitigate risks throughout the process flow
• Develop Control Plans based upon PFMEA results that feed creation of Quality Inspection Plans and Quality Assurance Plans
• Ensure that the completed Quality Inspection Plans & Quality Assurance Plans are delivered to the Quality Engineers and acknowledged before production start
• Train and mentor Quality Engineers on how to execute Quality Inspection Plans/Quality Assurance Plans
• Lead Quality Assurance team members, assign objectives & responsibilities, and assess and monitor results. Coach for improvement when needed
• Role model and foster the customer-focused Quality-based Culture at Trane Grand Rapids
• Oversee the Document Management System to ensure proper control and accessibility of organizational documents and procedures
• Conduct and manage New Product Kickoff meetings and change management meetings for the Quality department
• Provide support for New Product Development (NPD) activities, including supplier PPAPs and production builds, to address and close gaps in meeting project deadlines.
• Coordinate and lead APQP activities for new product development (NPD), ensuring all quality planning steps are implemented and carried out
• Oversee the PPAP process, including the preparation, submission, and approval of PPAP documentation to meet customer requirements
• Support operations when quality issues arise to maintain planned production output
• Support all internal and external audits
• Support creation of Measurement System Analysis to ensure inspection equipment is adequate for its intended use, as well as repeatable and reproducible
• Manage and maintain organizational KPI structure by creating, monitoring, and reporting performance targets and trends thereof
• Support analysis and trending of nonconformance & deviation occurrence to target and mitigate reoccurrence for both sub-supplier and manufactured products
• Partner with Operations and Manufacturing Engineering to investigate root cause and drive implementation of corrective and preventive actions for customer complaints and internal issues. Leverage common problem-solving tools (9 Step, 8D, A3)
• Administer the deviation process and manage deviations pertaining to respective areas
• Identify and execute improvement opportunities for respective customers and develop improvement plans in conjunction with engineering and key suppliers. Oversee FQA Management with timely, effective closure
• Ownership, monitoring, support, and coordination of corrective actions, and deviations. Take a leading role in defect analysis and continuous improvement efforts with a goal of zero quality escapes (0 dppm) to customer
• Implement process improvements by utilizing quality methodologies and tools (Six-sigma, 5S, Lean, SPC, CpK, and TPS) to enhance internal and performance
• Work well with colleagues and produce results within a fast-paced and high-pressure atmosphere. Combine strong attention to detail with an orientation towards results/execution
• Perform other duties as assigned

Benefits

• Benefits kick in on DAY ONE for you and your family, including health insurance and holistic wellness programs that include generous incentives - WE DARE TO CARE!
• Family building benefits include fertility coverage and adoption/surrogacy assistance.
• 401K match up to 6%, plus an additional 2% core contribution = up to 8% company contribution.
• Paid time off, including in support of volunteer and parental leave needs.
• Educational and training opportunities through company programs along with tuition assistance and student debt support.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Merchant Wholesalers, Durable Goods
• Number of Employees: 5,001-10,000 employees