Process Engineering Technician

Kymera International - Corrosion and Abrasion Solutions (USA) Ltd • Westfield, TX

16h • Onsite

About The Position

The Thermal Spray Process Technician is responsible for supporting daily operations in the thermal spray shop through expert equipment operation, process development, and technical leadership. This role combines hands-on production responsibilities with equipment maintenance, operator training, and continuous improvement initiatives to support quality, safety, and production goals. The Thermal Spray Process Technician serves as a technical resource for operators, engineers, and leadership to ensure consistent, repeatable, and high-quality coating processes.

Requirements

• Strong technical understanding of thermal spray processes, equipment, and materials.
• Mechanical aptitude with the ability to troubleshoot equipment and process issues.
• Ability to read and interpret engineering drawings, specifications, and work instructions.
• Strong communication skills with the ability to train and support operators effectively.
• Attention to detail and commitment to safety, quality, and continuous improvement.
• Ability to work independently and collaboratively in a production environment.
• Proven ability to enforce and uphold quality standards, with a strong attention to detail and a working knowledge of quality control processes and inspection procedures.
• Strong knowledge of safety procedures, PPE usage, and work in regulated environments and commitment to assisting in leading and maintaining a safe and efficient work environment.
• Reliability and ability to lead by example with excellent attendance and punctuality.
• Ability to adapt to change and maintain flexibility to changes in workload and responsibilities.
• Ability to travel up to 25%
• Possess and maintain a valid US Passport
• Eligibility for employment in US.
• Ability to pass a pre-employment criminal background check, drug-screen, eye exam, hearing exam, and respirator test (health screenings required if applicable for job safety compliance purposes).
• Associate degree or technical training in manufacturing, engineering, or related field preferred, or equivalent experience.
• Prior experience in a thermal spray, coating, machining, or manufacturing environment required.
• Ability to stand, walk, and perform repetitive manual tasks for extended periods.
• Strength to lift, carry, push, or pull up to 50 pounds unassisted.
• Capability to perform physical tasks such as bending, kneeling, crouching, and reaching.
• Coordination and manual dexterity to safely operate machinery, tools, and equipment while maintaining focus on ergonomics and safety.
• Ability to work safely in environments with potential exposure to dust, fumes, and noise.
• Ability to wear and work comfortably in required personal protective equipment (PPE) including but not limited to steel-toe boots, for prolonged periods.

Nice To Haves

• Experience supporting process development and operator training preferred.

Responsibilities

• Operate, monitor, and troubleshoot thermal spray consoles and related equipment to ensure consistent coating application.
• Set up spray parameters and assist with programming for new and existing parts to meet customer and engineering requirements.
• Verify process adherence, spray parameters, and documentation during production runs.
• Support production activities to ensure throughput, quality, and schedule commitments are met.
• Lead development of new spray processes for parts that are new to the shop, including trials, validation, and documentation.
• Work with departments including Engineering, Quality, and Production to establish spray programs, part routing, and quality requirements.
• Drive process improvements to increase throughput, reduce scrap, improve coating quality, and enhance process repeatability.
• Assist with root cause analysis and corrective actions related to coating defects or process deviations.
• Perform routine maintenance and minor repairs on shop and spray equipment to ensure safe and reliable operation.
• Identify equipment issues and coordinate external service or support when needed.
• Assist with tooling concepts and basic toolmaking activities to support production and process development needs.
• Support preventative maintenance efforts and equipment documentation.
• Support scheduling, workflow management, and maintaining a clean, organized, and safe work area.
• Serve as a technical point of contact for operators and supervisors on thermal spray processes and equipment.
• Communicate technical needs, process updates, and improvement opportunities to supervisors and engineering teams.
• Train operators on thermal spray equipment operation, safety requirements, and best practices.
• Support operator training, qualification, and certification activities to ensure compliance with internal and customer standards.

Benefits

• Generous Time Off: 11 annual company-paid holidays and flexible PTO.
• Healthcare Savings: Flexible Spending Accounts (FSA), Health Savings Accounts (HSA), and comprehensive dental and vision coverage.
• Retirement Support: 401(k) plan with a competitive company match.
• Insurance Coverage: Company-paid short-term disability and life insurance, with additional voluntary options like critical illness, hospital care, and long-term disability coverage.
• Competitive pay.
• Team Benefits: A supportive team culture and resources to help you thrive.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: Associate degree
• Number of Employees: 101-250 employees