Process Engineer

Morgan Advanced MaterialsElkhart, IN
2hOnsite

About The Position

Ready to elevate your career in process engineering? At Morgan Advanced Materials in Elkhart, Indiana, you’ll play a pivotal role in ensuring product excellence and customer satisfaction. The Process Engineer is responsible for driving continuous improvement initiatives across manufacturing operations to enhance efficiency, quality, and safety. This role involves analyzing processes, implementing improvements, and supporting production teams to achieve operational excellence. Morgan Advanced Materials is a business rich in history and innovation. Founded in the UK in 1856, we have grown into a global organisation with 70 sites in 18 countries. Our model to serve our customers where they need us has led to a diversified product range using our unparalleled expertise in ceramic and carbon materials, which we exploit to solve difficult problems for our customers across a diverse range of markets. We are a purpose driven organisation. Our purpose is to use advanced materials to make the world more sustainable and to improve the quality of life. We deliver on that purpose through the products that we make, and the way that we make them. The Thermal Ceramics division designs, manufactures and installs a broad range of thermal insulation products that significantly reduce energy consumption and emissions in a variety of high temperature processing applications. Our product offering is extensive and covers application needs from Industrial to Commercial markets. Key Figures: Revenue £1,100.7m (2024), ~8,000 employees, manufacturing in 20+ countries, and a global customer portfolio. A UK PLC with head office located in Windsor, Berkshire UK. Listed on London Stock Exchange; Member of the FTSE 250 Index. Morgan Advanced Materials is an Equal Opportunity Employer. We are committed to creating an inclusive environment for all employees and applicants. We do not discriminate based on race, religion, gender, sexual orientation, gender identity, age, disability, national origin, veteran status, or any other legally protected status. Ind-1

Requirements

  • Bachelor’s degree in engineering (Mechanical, Industrial, Manufacturing, or related field).
  • Ability to read and interpret engineering prints and GD&T.
  • Strong analytical and problem-solving skills.
  • Excellent communication and teamwork abilities.
  • Six Sigma Green Belt certification.
  • Experience in Lean manufacturing and continuous improvement projects.
  • Citizen of the United States, or
  • Permanent resident alien of the United States, or
  • Protected individual as defined by 8 U.S.C. 1324(a)(3)

Nice To Haves

  • Familiarity with aerospace or industrial manufacturing standards (AS9100, AS13100) is a plus.
  • Proficiency in 3D modeling software (e.g., SolidWorks, CATIA) and CNC programming.

Responsibilities

  • Lead and execute continuous improvement projects using Lean and Six Sigma methodologies.
  • Analyze current manufacturing processes and identify opportunities for optimization.
  • Conduct time studies to evaluate cycle times and identify bottlenecks.
  • Design and execute systems of experiments (DOE) to validate process improvements and optimize parameters.
  • Develop and maintain process documentation, including work instructions and standard operating procedures.
  • Interpret engineering drawings and apply Geometric Dimensioning and Tolerancing (GD&T) principles to ensure compliance with specifications.
  • Collaborate with cross-functional teams to resolve process-related issues and support new product introductions.
  • Monitor key performance indicators (KPIs) and report progress on improvement initiatives.
  • Ensure compliance with safety, quality, and regulatory standards.
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