Process Engineer

Lhoist • Fort Worth, TX

26d

About The Position

To challenge and develop process mastery and energy efficiency in our plants by leading technical & operational advancements that contribute to reducing operating costs while enhancing product quality and ensuring environment compliance. Direct, coordinate and exercise functional authority for planning, organizing, controlling, integrating and completing process engineering projects within area of responsibility. Provide technical support to plant personnel on new and existing processes and be a resource for information for the design and installation of process equipment applicable to the lime / minerals manufacturing processes.

Requirements

• Team player with positive and proactive mindset
• Ability to take initiative and work with minimal supervision on multiple projects
• Technical aptitude and strong analytical skills
• Detail oriented with strong problem-solving skills
• Able to work effectively in a cross-disciplinary way with all levels of organization.
• Able and willing to spend time in the plants working with the Operators, Supervisors, and Managers
• Excellent communication, presentation and technical writing skills
• Proficient with Excel (advanced), PowerPoint and Word
• Knowledge of the lime/minerals manufacturing processes including various kiln, milling, firing, stone preparation crushing/sizing & hydrator systems
• Working knowledge of process control, instrumentation and automation
• Proficient in statistical process control and data analysis
• In-depth knowledge of environmental standards and control technologies
• Ability to travel up to 50% to Lhoist sites
• Perform all job duties safely and in compliance with company policies, procedures, and applicable regulations.
• Maintain regular and reliable attendance and punctuality.
• Must be physically able to perform work assigned.
• Ability to sit, stand, walk, bend, and lift up to 25–50 lbs. as needed.
• Ability to use hands and fingers for typing, handling objects, or operating equipment.
• Ability to see, hear, and communicate clearly.
• Ability to read, comprehend, and follow written and verbal instructions.
• Must be physically capable of accessing all plant, terminal, and office locations as needed.
• Tolerate working outside in weather conditions as well as exposure to industrial high temperature, noise and dust.
• Access all areas within a site which could include heights of 120 feet, confined spaces, climbing ladders or stairs, and accessing tunnels.
• Will be working in an office, mining, and lime processing environment.
• The employee will be exposed to the following working conditions: Extreme Heat and Cold, Noise, Vibration, Oils, and Atmospheric Conditions such as Dust, Fumes, and Metallic Particles.
• The employee will be required to perform the following actions (from time to time): Standing, walking, balancing, stooping, kneeling, reaching, talking, seeing, hearing and sitting.
• Must be legally authorized to work in the United States.
• Successful completion of background check and/or drug screening (if applicable).
• Flexibility to work overtime, weekends, or shifts as required by business needs.
• Ability to travel up to 30% as needed and/or directed by leadership.
• Bachelor’s degree in mechanical, structural, civil or chemical engineering preferred.
• 2-5+ years process engineering

Nice To Haves

• Lime, cement or minerals industry process experience preferred.

Responsibilities

• Provide technical support and direction to the operations in solving equipment and process problems
• Lead process audits including heat and mass balance measurements and calculations to identify improvement opportunities
• Lead studies on raw materials and fuels to determine and evaluate potential improvements and impact on quality and efficiency
• Identify process/production limitations and sources of waste in the process and define corrective actions.
• Conduct fan audits to assess efficiency and identify opportunities for improvement
• Challenge operations in a constructive manner to improve performance & reduce cost
• Provide facts & data for evaluating system improvement opportunities.
• Assist with implementation of system improvements & projects.
• Contribute to optimization of plant fuel and power consumption and cost.
• Promote a culture of continuous improvement.
• In collaboration with Group, set technical standards and bring innovation to the business
• Develop Standard Operating Procedures / manuals for key manufacturing processes
• Develop and present technical training
• Facilitate trials and production of new products
• Establish baseline & process limits (benchmarking) for major equipment
• Provide expertise in environmental technologies and safe operation of equipment to ensure the business maintains its license to operate
• Contribute to the safe operation of equipment by ensuring equipment alarm limits are properly set for critical parameters
• Support plants with operation of equipment in a way to minimize emissions and within permit limits
• Know the main impacts of lime plant operation on environment and the main available abatement technologies: Gas and dust emissions (NOx, SO2, HCl, CO2,HF Heavy metals, organics, etc)
• Define together with the Regional Environmental Manager the process conditions which allow plants to comply with all current and future environmental regulations
• Contribute to preparation of permit applications
• Other duties as assigned

Benefits

• comprehensive medical, dental, vision, life, and disability insurance, along with paid vacation and sick time
• attractive 401(k) Retirement Savings Plan with a generous Employer Match as well as a Supplemental Contribution based on your Years of Service
• educational assistance to encourage continued learning and professional development

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level