Process Engineer (Sustaining)

Exalta GroupAthens, AL
Onsite

About The Position

Essential Duties and Responsibilities: Process Optimization: Evaluate existing manufacturing processes, identify inefficiencies, and develop strategies to optimize them for improved quality, cost-effectiveness, and efficiency. Root Cause Analysis: Investigate and analyze production issues, defects, or inefficiencies to identify the root causes. Work with cross-functional teams to implement corrective and preventive actions. Quality Improvement: Collaborate with quality control teams to enhance product quality. Implement quality control measures, conduct tests, and develop protocols to maintain high-quality standards. Cost Reduction: Identify cost-saving opportunities within production processes without compromising product quality or safety. Continuous Improvement: Implement continuous improvement methodologies such as Lean Six Sigma to drive efficiency, reduce waste, and enhance overall productivity. Data Analysis: Analyze production data to identify trends, patterns, and areas for improvement. Use statistical tools and software to make data-driven decisions and implement process enhancements. New Process Implementation: Work with product development teams to introduce new manufacturing processes or technologies. Ensure seamless integration of new processes into existing production systems. Documentation: Maintain accurate and up-to-date documentation of processes, procedures, and changes. Ensure compliance with regulatory standards and internal quality management systems. Cross-functional Collaboration: Collaborate with different departments such as engineering, quality assurance, supply chain, and production to address process-related challenges and implement improvements. Training and Knowledge Transfer: Provide training to production staff regarding updated processes, best practices, and new technologies. Facilitate knowledge transfer to ensure the workforce is proficient in implementing optimized processes. Supplier Collaboration: Work closely with suppliers to maintain the quality of raw materials and components. Address any quality issues with suppliers and collaborate on solutions to maintain consistency in the supply chain. Regulatory Compliance: Stay updated with industry regulations, standards, and compliance requirements related to manufacturing processes. Ensure that the company's processes align with these regulations. Cost-Benefit Analysis: Evaluate the costs and benefits of process changes or investments in new technologies. Provide insights to management to support decision-making processes. Project Management: Manage projects related to process improvements, ensuring timely completion, budget adherence, and successful implementation of changes.

Requirements

  • Thoroughly understands how to read and interpret Geometric Dimensioning and Tolerancing (GD&T) callouts on part prints to effectively run quality parts.
  • Must be adaptable to a changing environment, competing demands and is able to deal well with frequent change, delays, or unexpected events.
  • Critical thinking and advanced decision-making skills.
  • MS 365 Proficiency.
  • Ability to identify different materials and their relationship to design (form, fit, and function).
  • High level of attention to detail and meticulous record-keeping capability.
  • Excellent prioritization and organizational skills to manage multiple responsibilities.
  • Ability to read, comprehend, follow, and document work instructions, blueprints, routers, and standard operating procedures.
  • Ability to collaborate and assist team members, provide input to the area lead, and attend/participate effectively in meetings.
  • Ability to communicate and interact effectively, professionally, and constructively.
  • Comply with and maintain 5S and safe work environment practices.
  • Bachelor’s degree in Engineering or related technical field; or equivalent combination of related experience and/or training.
  • Technical degree preferred. Will accept High School Diploma, Trade School (with equivalent work experience.)
  • Minimum of 3 years in ISO/FDA machine shop, contract manufacturer experience required.

Nice To Haves

  • Autodesk Inventor or SolidWorks experience Preferred.
  • Experienced in a medical device, ISO/FDA, job shop environment preferred.

Responsibilities

  • Process Optimization
  • Root Cause Analysis
  • Quality Improvement
  • Cost Reduction
  • Continuous Improvement
  • Data Analysis
  • New Process Implementation
  • Documentation
  • Cross-functional Collaboration
  • Training and Knowledge Transfer
  • Supplier Collaboration
  • Regulatory Compliance
  • Cost-Benefit Analysis
  • Project Management
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