Process Development Engineer

Marmon Holdings, Inc.•Harlingen, TX

20h

About The Position

Prism Plastics, Inc., a part of Marmon Holdings (backed by Berkshire Hathaway), is seeking a Process Development Engineer. Marmon is a global industrial organization with 30,000 employees and $12 billion in annual revenue, comprising 11 industry groups and over 120 companies. The company is committed to making a positive impact, providing diverse learning and working opportunities, and fostering a culture where employees are empowered. Marmon companies operate with an independent mindset and entrepreneurial spirit while benefiting from group expertise. Working at Marmon means advancing the everyday world through engineering solutions that help millions stay connected, healthy, and safe. The company supports career growth and movement across its various entities, emphasizing ethical standards and a collaborative environment.

Requirements

A minimum of five years of applicable Injection Molding work experience.
Experience with computer and/or computer related systems.
High school diploma or GED.
Must have basic math skills including the ability to read and write.
Blueprint Reading.

Nice To Haves

College Degree.
Knowledge of Automotive and Injection Molding Process/markets (Preferred).

Responsibilities

Timely NCR Root Cause Verification with Corrective and Preventative Actions.
CAR Team Participation – For Process Related Root Cause Verification, Correction and Prevention.
Assist in ongoing training as it relates to CAR corrective and preventative actions, process enhancements, and system improvements.
Perform new process development, including: APQP Participation, Molding Process Setup (In Mold Rheology, 95% fill at transfer, etc.), Completing MRR process for feedback to APQP Leader/Team, Robot Programming and Modification, Cell setup (Tooling, Material Drying, Hot Runner, TCU, etc.), New and Transfer Tools Sampling, Production Readiness Tasks (including Job Books and Tooling PM Files setup.), Samples for Corporate Quality to Develop Inspection Instruction Standard, Completion of Post Processing Standards Form.
Travel related to Transfer Tool Package fact-finding missions, prior to final quote and transfer.
Preliminary and Final Tooling review and signoff process.
Champion of the development and/or improvement of product-specific end of arm tooling or fixtures.
Champion of the packaging design, trial, and testing when required by the customer plant.
First three Production Run Support: Assistance in Initial Robotic/Work Cell Setup Training, Monitoring/Auditing Process, Analyze Run Performance, Feedback to APQP Team, Plant Operations Manager, and VP of Operations.
Assist the Operations Manager in directives outlined for improving the plant, including QOS Corrective actions for poor monthly performance or trends.
Process audits to assure correct regrind percentage, cell setup, and processing parameters are in line with the PPAP process.
Process Interruption Improvements – First Run to Last Run without unintended interruptions.
Overall Scrap Reduction – Real Time Scrap, Inventory Scrap and Part Per Carton Accuracy.
Unscheduled Downtime Improvements.
Working with Maintenance to help diagnose process/equipment related issues.
Maintain Project Management System for items related to Process Development.
Assist in Gage R&R and Cpk Studies for new and transfer programs.
Assist in training production personnel on new launches, product types, technology introduced into PRISM’s system.
Develop and/or update the Job Instructions (Job Books) during the development and managing change processes.
Any other job responsibilities as assigned.