Process Development Engineer - Heat Treat Technology

RFC LLC - dba Roll Forming Corporation•Jeffersonville, IN

9h•Onsite

About The Position

We are seeking an Entry-Level Heat Treat Technology / Process Development Engineer to support the launch and daily operation of a new, patented induction heat treatment process for heavy-gauge carbon steel. This is a hands-on engineering role that offers extensive training, mentorship, and exposure to a high‑tech manufacturing environment (IATF 16949). This position is ideal for early‑career engineers who enjoy shop‑floor engagement, experimentation, data analysis, and learning advanced thermal processes.

Requirements

Bachelor’s degree in Mechanical, Materials, Manufacturing, or a related engineering discipline.
Foundational understanding of engineering principles, measurement tools, and CAD.
Strong interest in hands-on process engineering and learning metallurgical concepts.
Problem-solving and analytical mindset.
Ability to interpret technical documentation and write clear reports.
Basic statistics understanding (variation, data analysis, introductory DOE).
Strong communication and teamwork skills.
No prior heat treat experience required (full training provided).
Must meet ITAR/EAR requirements as a U.S. Person.
Ability to travel occasionally.

Nice To Haves

Internship/co‑op experience in manufacturing is helpful but not required.

Responsibilities

Assist with developing, validating, and optimizing heat treat recipes.
Collect and analyze process data; perform sample preparation, hardness testing, and dimensional checks.
Support process troubleshooting using structured problem-solving techniques.
Participate in controlled trials, screening studies, and basic Design of Experiments (DOE).
Provide daily production support and help respond to process deviations.
Help draft work instructions, setup sheets, and reaction plans.
Perform basic fixturing reviews and support distortion measurement activities.
Work with Quality and Metrology teams to maintain process documentation and KPIs.
Assist with launch activities, sample runs, and PPAP preparation.
Engage with vendors, labs, and equipment suppliers.

Benefits

Work in a collaborative, innovative, and supportive environment
Contribute directly to new business acquisition and company growth
We offer several great benefit plans, including multiple health insurance options, vision, dental, life, short-term and long-term disability coverage, health-saving accounts, or flexible spending account
Tuition reimbursement, training programs, and professional development
Work in a collaborative, innovative, and supportive environment
Contribute directly to new business acquisition and company growth
Paid time off the first year including vacation, personal and sick time
401K or 401K Roth up to 6% Match
Quarterly Profit-Sharing Bonus
TogetherWeCare, a philanthropic volunteer program that allows employees to support their community while on company time
Countdown to Zero, a global environmental impact initiative that strives to make our work environments more efficient and environmentally friendly.