Potroom Operator (PCO)

Alcoa•Newburgh, IN

12d•Onsite

About The Position

The Potroom Operator (PCO) is responsible for monitoring and maintaining the routine functions of electrolytic pots in the aluminum smelting process. This includes changing anodes, tapping pots, moving materials, and operating overhead cranes to ensure efficient and safe operations.

Requirements

High school diploma or GED.
1 year of work experience
Basic computer literacy for process monitoring.
Strong mechanical aptitude and manual dexterity.
Ability to interpret technical data and make real-time adjustments.
Attention to detail and commitment to safety.
Effective communication and teamwork skills.
Physical stamina and resilience in demanding environments.

Nice To Haves

Experience in aluminum smelting or similar heavy industrial operations.
Familiarity with process control systems and millivolt meters.
Previous experience with anode changes and Potroom operations.
Experience operating heavy equipment and overhead cranes.

Responsibilities

Monitor pot operations using visual inspections, millivolt readings, and process control computer systems.
Adjust pot voltage and current distribution to maintain optimal performance.
Tap pots using siphon, vacuum crucible, and siphon lid.
Operate overhead cranes and other heavy equipment.
Replace anodes, clean bath from butts, and manage anode distribution.
Distribute alumina and bath materials using charging buckets.
Maintain and repair Potroom components including bridges, bus contacts, and deck plates.
Assist with pot start-up and shutdown procedures.
Maintain accurate records using VDT or SPC control charts.
Perform limited painting and general housekeeping duties.
Handle and process materials such as alumina, cryolite, molten aluminum, and dross in accordance with environmental regulations.
Ensure proper disposal and containment of hazardous materials.
Maintain clean and organized work areas to minimize environmental impact.
Follow all safety protocols and procedures to protect self and others.
Operate equipment safely and report any malfunctions or hazards.
Participate in safety training and emergency response drills.
Maintain clean and hazard-free work zones.