PLUG DETAIL/PI

Merritt Precision LLC•Sweetwater, TN

About The Position

Merritt Precision is seeking a detail-oriented and experienced Plug Detail Technician to join our composites tooling team. This role is essential in preparing high-accuracy master patterns (plugs) used to create production molds for the composites industry. The ideal candidate has strong surface-finishing skills, exceptional attention to detail, and a commitment to craftsmanship and safety.

Requirements

Minimum 2 years of experience in plug building or detailing for composite tooling
At least 2 years of hands-on experience with surface preparation, sanding, or fairing of large composite structures
Prior experience in fiberglass lamination or composite fabrication preferred
Familiarity with hand tools and precision measurement techniques
Ability to read and interpret technical drawings and specifications
Strong eye for surface quality and shape accuracy
Able to work independently and meet production deadlines with minimal supervision
Ability to work in a non-climate-controlled manufacturing environment
Must be able to stand, bend, and reach for extended periods
Visual acuity required to identify small surface imperfections and ensure fair, uniform shapes
Frequent use of arms, hands, and shoulders for sanding, fairing, and polishing tasks
Fine motor skills necessary for precision surface work
Must be able to climb on, over, or into large plug structures safely
Must be able to wear personal protective equipment (PPE), including respirators when needed
Able to safely lift up to 50 lbs as required
This is a safety-sensitive position and requires full compliance with our fit-for-duty standards

Nice To Haves

Prior experience in fiberglass lamination or composite fabrication preferred

Responsibilities

Assist in the fabrication and preparation of master plugs for composite tooling projects
Perform precision sanding, fairing, buffing, and polishing of plug surfaces to achieve exact dimensional and cosmetic standards
Apply and maintain wax and release systems on plugs as required
Mix and measure resin systems accurately with correct catalyst ratios for plug construction and repair
Use hand tools to shape, sand, and finish plug surfaces with smooth, uniform contours
Follow technical drawings, templates, and work instructions to ensure dimensional accuracy
Maintain a clean and organized workspace in compliance with safety standards
Perform inspections to verify plug quality and conformance to specifications
Troubleshoot surface defects or dimensional issues, recommending and performing corrective actions
Support process improvements to reduce rework and improve finish quality
Train and mentor less experienced team members in proper plug detailing techniques and finishing best practices