PD Pattern Maker
Design Foundry•Hickory, NC
4d
About The Position
The Upholstery Pattern Maker is responsible for developing, maintaining, and improving upholstery patterns that support efficient, high-quality production of upholstered furniture. This role combines technical expertise with creativity to translate design concepts into accurate, production-ready patterns. Working closely with Product Development, Manufacturing, and Quality teams, the Pattern Maker ensures that patterns drive consistency, minimize waste, and support on-time delivery to our customers.
Requirements
- Proven experience as an Upholstery Pattern Maker, Pattern Technician, or related role in furniture manufacturing.
- Strong knowledge of upholstery construction, sewing techniques, and fabric behavior.
- Proficiency with CAD software for pattern drafting (Gerber, AutoCAD, Lectra, or similar).
- Ability to read and interpret technical drawings, product specs, and prototypes.
- Strong problem-solving and analytical skills with keen attention to detail.
Nice To Haves
- Ability to extract data from Morgan MD Pattern Design and Lectra Formaris Furniture models to design fabric pattern components is a plus.
Responsibilities
- Draft, digitize, and update upholstery patterns for frames, cushions, and trims based on new product designs and revisions.
- Ability to extract data from Morgan MD Pattern Design and Lectra Formaris Furniture models to design fabric pattern components is a plus.
- Accurately interpret the designer's shape and contour details from 2-dimensional drawings and
- Ensure accuracy, fit, and functionality of all patterns through prototype and sample validation.
- Maintain an organized digital and physical library of patterns, ensuring accessibility and version control.
- Partner with Product Development to translate design intent into manufacturable patterns.
- Work with Upholstery, Sewing, and Cutting teams to refine patterns for efficiency and production readiness.
- Provide input during design reviews to identify potential challenges and recommend solutions.
- Apply Lean principles to minimize fabric waste, optimize material usage, and improve workflow.
- Evaluate and adjust patterns for ergonomic assembly, product durability, and aesthetic consistency.
- Support problem-solving when pattern-related quality or fit issues arise in production.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
