NPI Manufacturing Engineer

VIAVI Solutions•Indianapolis, IN

About The Position

Summary: VIAVI (NASDAQ: VIAV) is a global provider of network test, monitoring and assurance solutions for telecommunications, cloud, enterprises, first responders, military, aerospace, and railway. VIAVI is also a leader in light management technologies for 3D sensing, anti-counterfeiting, consumer electronics, industrial, automotive, government and aerospace applications. We are the people behind the products that help keep the world connected at home, school, work, at play, and everywhere in between. VIAVI employees are passionate about supporting customer success and we welcome people who bring their best every day to the company – to question, to collaborate and to push for solutions that will delight our customers. Duties & Responsibilities: Responsibilities: Collaborate closely with R&D and Design Engineering teams to review new product designs for manufacturability, assembly, and testability (DFM/DFA/DFT). Develop, implement, and optimize manufacturing processes, including assembly, test, and packaging, for new product introductions (NPI). Design, procure, and qualify manufacturing jigs, fixtures, and tooling to support NPI builds and production ramp-up. Lead and participate in FMEA (Failure Mode and Effects Analysis) and DFX (Design for Excellence) activities to mitigate manufacturing risks and improve product quality. Generate and maintain comprehensive manufacturing documentation, including work instructions, process flow diagrams, and control plans. Train production personnel on new product assembly, test procedures, and equipment operation. Troubleshoot and resolve manufacturing issues during pilot runs and initial production phases, driving root cause analysis and corrective actions. Identify and implement opportunities for cost reduction, yield improvement, and efficiency gains in NPI processes. Interface with external suppliers for tooling, equipment, and materials to support NPI requirements. Pre-Requisites / Skills / Experience Requirements: Qualifications and Experience Bachelor's Degree in Manufacturing Engineering, Electrical Engineering, or a related technical field. At least 5 years of experience in a manufacturing engineering role, with a strong focus on New Product Introduction (NPI) in a technology driven industry. Proven experience with DFM/DFA/DFT principles and their application in product development. Experience with various manufacturing processes, such as assembly, soldering, testing, preferably in electronics manufacturing. Strong analytical and problem-solving skills, with experience in root cause analysis and corrective action implementation. Ability to read and interpret engineering drawings, schematics, and 3D CAD models. Excellent communication, interpersonal, and collaboration skills to effectively work with cross-functional teams. Proficiency in Microsoft Office Suite. Ability to work in a fast-paced, dynamic environment and manage multiple priorities effectively. Ability to travel up to 20% domestically and internationally to manufacturing sites. If you have what it takes to push boundaries and seize opportunities, apply to join our team today. VIAVI Solutions is an equal opportunity and affirmative action employer – minorities/females/veterans/persons with disabilities. Job Posting Pay Range: 81,900 to 152,100 Exceptional qualifications, experience and location may impact salary. VIAVI offers a competitive benefits package that includes paid time off, health, life and disability insurance, 401(k), and a bonus program. VIAVI empowers Service Providers and IT organizations to manage the network lifecycle for complex 5G and Fiber networks with intuitive instruments, systems and technologies; and our expertise in light management and optical coatings help protect the world's bank notes from counterfeiters, enhance the colors you see, and enable advanced technology such as 3D sensing. We are a team of thought leaders who have the freedom to support and innovate and look for new effective and efficient solutions for our customers.

Requirements

Bachelor's Degree in Manufacturing Engineering, Electrical Engineering, or a related technical field.
At least 5 years of experience in a manufacturing engineering role, with a strong focus on New Product Introduction (NPI) in a technology driven industry.
Proven experience with DFM/DFA/DFT principles and their application in product development.
Experience with various manufacturing processes, such as assembly, soldering, testing, preferably in electronics manufacturing.
Strong analytical and problem-solving skills, with experience in root cause analysis and corrective action implementation.
Ability to read and interpret engineering drawings, schematics, and 3D CAD models.
Excellent communication, interpersonal, and collaboration skills to effectively work with cross-functional teams.
Proficiency in Microsoft Office Suite.
Ability to work in a fast-paced, dynamic environment and manage multiple priorities effectively.
Ability to travel up to 20% domestically and internationally to manufacturing sites.

Responsibilities

Collaborate closely with R&D and Design Engineering teams to review new product designs for manufacturability, assembly, and testability (DFM/DFA/DFT).
Develop, implement, and optimize manufacturing processes, including assembly, test, and packaging, for new product introductions (NPI).
Design, procure, and qualify manufacturing jigs, fixtures, and tooling to support NPI builds and production ramp-up.
Lead and participate in FMEA (Failure Mode and Effects Analysis) and DFX (Design for Excellence) activities to mitigate manufacturing risks and improve product quality.
Generate and maintain comprehensive manufacturing documentation, including work instructions, process flow diagrams, and control plans.
Train production personnel on new product assembly, test procedures, and equipment operation.
Troubleshoot and resolve manufacturing issues during pilot runs and initial production phases, driving root cause analysis and corrective actions.
Identify and implement opportunities for cost reduction, yield improvement, and efficiency gains in NPI processes.
Interface with external suppliers for tooling, equipment, and materials to support NPI requirements.