Mechanical Development Engineer – Mechanical Integration

BorgWarner•Auburn Hills, MI

6d•$115,200 - $162,000

About The Position

The Mechanical Development Engineer (MDE) – Mechanical Integration (Housings & Castings) is responsible for the design, development, integration, and release of housings, castings, and related mechanical integration components used within electric drive module and generator assemblies. The MDE works collaboratively with cross-functional teams and customers to deliver robust engineering solutions that meet performance, durability, cost, quality, and timing requirements.

Requirements

Bachelor’s degree in mechanical engineering or related field.
Minimum 8 years of mechanical engineering experience.
Experience in housing and casting design.
Working knowledge of GD&T and component integration.
Experience with DFMEA, DVP&R, root cause analysis and Teamcenter.
Strong communication and collaboration skills.

Responsibilities

Design, develop, and release housing, casting, and structural mechanical components.
Ensure effective mechanical integration across assemblies, including interfaces and tolerance management.
Perform engineering calculations related to structural integrity, vibration, fatigue, and thermal effects.
Create and maintain DFMEAs for assigned components and sub-systems.
Support CAE activities, validation testing, and prototype build events.
Developing engineering specifications for the product.
Creating prototype build/control plans, reviewing and approving prototype material for builds, and signing off mechanical hardware prototypes for usage in internal and external testing.
Create Advanced Design Verification Plan and Report (ADVP&R) to validate the component performance, and issue laboratory work orders to direct technicians in conducting component testing.
Collaborate with Manufacturing to ensure casting, machining, and assembly feasibility.
Interface with suppliers, Purchasing, and Supplier Development Engineers on technical topics.
Support customer engineering discussions, reviews, and issue resolution.
Participate in engineering change management, VA/VE, and NBO concept development.