Manufacturing Systems Test Engineer

PHINIA INC•Troy, MI

60d•Onsite

About The Position

PHINIA: Advancing sustainability today, powering a cleaner tomorrow. PHINIA is an independent, market-leading, premium solutions and components provider with over 100 years of manufacturing expertise and industry relationships, with a strong brand portfolio that includes DELPHI, DELCO REMY and HARTRIDGE. With over 12,500 employees across 43 locations in 20 countries, PHINIA is headquartered in Auburn Hills, Michigan, USA. At PHINIA, we Provide fuel systems, electrical systems, and aftermarket products and solutions of the highest quality - developed and manufactured responsibly - that are designed to enhance efficiency and reduce the environmental impact of vehicles, industrial machinery, and other applications. In doing so, we contribute to a cleaner tomorrow, treat our people and surrounding communities with respect, and hold ourselves accountable to robust ethical standards. PHINIA promotes and cultivates an inclusive culture and diverse perspectives, strives to maintain its reputation for excellence, thrives on the power of collaboration, and fosters the development of our talented employees. We believe in making a positive impact through our business and actions, and we take our collective responsibility seriously. We believe in building a brighter tomorrow for our employees as well as our customers and encourage you to learn about our long history, strong culture, new technologies, and future vision. We offer a strong local presence and interesting global opportunities. Join us on this shared journey toward a brighter tomorrow. We seek a Manufacturing Systems Test Engineer based out of our office at 1624 Meijer Drive, Troy, MI 48084. Note, this position requires domestic and / or international travel, up to 50% of the time, as needed. As part of the Global Support (GS) Team, perform as the subject matter expert for the local engineering team to support all electronics manufacturing plants around PHINIA locations worldwide, from VPIPs projects up to SOP and during production. Develop all manufacturing KPIs required for the business cases during all new products / customers pursues. Develop electrical, thermal, and mechanical test plans for new products of electric control modules (ECUs). Create process flow, process control, and bill of process for the ECUs. Define specific processes, decision matrix, and validation for new technologies. Follow-up with the Product Team for any mechanical changes required. Standardize processes and technologies around the company's different locations. Lead, perform, and coordinate the engineering tasks required to design appropriate hardware and software for test equipment and use to evaluate parts, from prototype and validation up to final products (including in-circuit, middle-of-line, end-of-line, and UPS testing). Develop the test strategy for prototypes and final products for OE, which includes: Writing test requirements for final functional testing from prototype testing along with the testability software requirement (specific to the product); supporting the SSF team during the definition of customer software manufacturing information to be loaded into the product, as well as, providing support for the implementation of cyber security in the product and during the manufacturing test; developing test codes using National Instruments Test Stand, Lab Windows CVI, and LabView, etc.; developing or specifying Initial prototype testing code for Samples A and B; and standardizing test sequences for all full functional testers, and data base for MES systems. Provide guidance and support to global product development projects gates for manufacturing engineering. Provide global support to different electronics manufacturing plants for new products and re-localization of production lines. Create, develop, and lead with the GS team the manufacturing system design for all VPIPs projects. Provide support during equipment suppliers selection based on their technical proposals. Provide capital expense estimations and timelines for financial purposes. Standardize processes and manufacturing processes around company's different locations. Create and develop bill of processes for electronics products, performing the required studies. Provide R&D for new technologies with the scope of carbon neutral system design. Design, develop, and implement manufacturing processes and machinery that align with the product's specifications. Utilize problem-solving techniques such as Shainin to find the root cause from the Design of Experiments (DOE). Support with the DOE for Design For Manufacturing (DFM) projects. Provide technical support and expertise in test processes to continuously improve manufacturing performance, specifically as it pertains to productivity output and cost. Provide onsite support for prototype builds, pre-production launch builds, and safe launch phases. Develop the engineering documentation and requirements according to the specific process and gate of the project. Define requirements in ME processes for GP12 and Failure Mode Analysis during the safe launch of the project. Lead selection, specification, and design of equipment for assembly lines for electronic products, which includes writing equipment technical specifications and support to local team. Standardize equipment requirements, technologies, and suppliers around all company locations. Generate and maintain manufacturing documentation in accordance with the organization's standards. Create engineering documents and technical specifications.

Requirements

Bachelor's degree in Electrical Engineering, Electronic Engineering, or related engineering field and 120 months of experience in job offered or related position in design and / or manufacture of electronics or electro-mechanical devices.
Experience using Data Acquisition Systems and LabVIEW
Experience using SolidWorks and AutoCAD electrical
Experience using Data Analysis Tools, including Minitab for statistical analysis
Experience in the development of process flow design, PFMEA, and control plans
Experience with DOE, Shainin Red X, 8D methodologies, GD&T and problem-solving tools to determine root cause and corrective action implementation for internal / external issues
Experience with mechanical devices, such as indexers, pick & place mechanisms, robots, pneumatics, hydraulics, and machining processes
Experience with sensors, PLCs, stepper and servo motors, vision systems, flow and leak testers, and final testers as EOL for electronics.

Responsibilities

As part of the Global Support (GS) Team, perform as the subject matter expert for the local engineering team to support all electronics manufacturing plants around PHINIA locations worldwide, from VPIPs projects up to SOP and during production.
Develop all manufacturing KPIs required for the business cases during all new products / customers pursues.
Develop electrical, thermal, and mechanical test plans for new products of electric control modules (ECUs).
Create process flow, process control, and bill of process for the ECUs.
Define specific processes, decision matrix, and validation for new technologies.
Follow-up with the Product Team for any mechanical changes required.
Standardize processes and technologies around the company's different locations.
Lead, perform, and coordinate the engineering tasks required to design appropriate hardware and software for test equipment and use to evaluate parts, from prototype and validation up to final products (including in-circuit, middle-of-line, end-of-line, and UPS testing).
Develop the test strategy for prototypes and final products for OE, which includes: Writing test requirements for final functional testing from prototype testing along with the testability software requirement (specific to the product); supporting the SSF team during the definition of customer software manufacturing information to be loaded into the product, as well as, providing support for the implementation of cyber security in the product and during the manufacturing test; developing test codes using National Instruments Test Stand, Lab Windows CVI, and LabView, etc.; developing or specifying Initial prototype testing code for Samples A and B; and standardizing test sequences for all full functional testers, and data base for MES systems.
Provide guidance and support to global product development projects gates for manufacturing engineering.
Provide global support to different electronics manufacturing plants for new products and re-localization of production lines.
Create, develop, and lead with the GS team the manufacturing system design for all VPIPs projects.
Provide support during equipment suppliers selection based on their technical proposals.
Provide capital expense estimations and timelines for financial purposes.
Standardize processes and manufacturing processes around company's different locations.
Create and develop bill of processes for electronics products, performing the required studies.
Provide R&D for new technologies with the scope of carbon neutral system design.
Design, develop, and implement manufacturing processes and machinery that align with the product's specifications.
Utilize problem-solving techniques such as Shainin to find the root cause from the Design of Experiments (DOE).
Support with the DOE for Design For Manufacturing (DFM) projects.
Provide technical support and expertise in test processes to continuously improve manufacturing performance, specifically as it pertains to productivity output and cost.
Provide onsite support for prototype builds, pre-production launch builds, and safe launch phases.
Develop the engineering documentation and requirements according to the specific process and gate of the project.
Define requirements in ME processes for GP12 and Failure Mode Analysis during the safe launch of the project.
Lead selection, specification, and design of equipment for assembly lines for electronic products, which includes writing equipment technical specifications and support to local team.
Standardize equipment requirements, technologies, and suppliers around all company locations.
Generate and maintain manufacturing documentation in accordance with the organization's standards.
Create engineering documents and technical specifications.

Benefits

We provide compensation and benefits programs intended to attract, motivate, reward, and retain an incredibly talented, globally diverse workforce at all levels within our organization.
Our compensation programs are informed by market data and business needs, and we are committed to providing equitable and competitive compensation.
We are committed to providing our team with quality and competitive benefit programs, including health and well-being resources, family-centric policies, and an agile workplace program, where not precluded by collective bargaining agreements or national statutory plans.
Plans are benchmarked for competitiveness and value.
We provide formal development opportunities at all levels and stages of employee careers.
These opportunities are delivered in a variety of formats to make our portfolio of solutions agile, sustainable, and scalable to support our employees in developing the skills needed to succeed.

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