Manufacturing Process Engineer - Battery Cell R&D Center

The Ohio State University • Columbus, OH

2d • Onsite

About The Position

The Ohio State University is seeking a Manufacturing Process Engineer for its one-of-a-kind Battery Cell Research and Demonstration (R&D) Center. This Center is managed and operated by Ohio State’s Institute for Materials and Manufacturing Research (IMR) within the Enterprise for Research, Innovation and Knowledge, reporting directly to the Battery Center Director. The Manufacturing Process Engineer will be responsible for: Participating in the development, implementation and maintenance of manufacturing processes, troubleshooting issues, and collaborating with cross-functional teams to ensure the fabrication of high-quality battery cells. Developing, optimizing and maintaining manufacturing processes for the production of battery cells, including slurry mixing, coating, calendering, slitting, cell assembly, and testing. Conducting experiments and performs data analysis to evaluate process parameters and optimize efficiency, yield, and product quality. Identifying opportunities for process improvements and working closely with manager to implement solutions to enhance productivity and reduce costs. Evaluating and selecting equipment and tools for battery cell processing and assembly. Coordinating equipment installation, commissioning, and validation activities. Developing and maintains standard operating procedures (SOPs) for equipment operation and maintenance. Working closely with manager to develop and implement quality control measures and inspection protocols to ensure reliability and performance of battery cells. Collaborating with cross-functional teams to address quality issues and implement corrective actions. Preparing reports and presentations to communicate findings and provide recommendations to internal stakeholders and project sponsors. Collaborating with interdisciplinary teams including faculty, students, research scientists, engineers, technicians, and external partners to support project objectives and timelines. Participating in mentoring and training. This is a remarkable and unique opportunity to be at the core of a cutting-edge facility while exploring opportunities for growth and performing impactful work that addresses climate change. This role fosters interdisciplinary collaboration, allowing work alongside experts in chemistry, materials science and engineering, and mechanical engineering. Contribute to advancements in the rapidly evolving advanced battery industry. Involvement in complex R&D projects that enhance technical skills and manufacturing expertise while offering pathways to advanced roles in project management, facility management, or technical specialization in advanced manufacturing technologies. Additionally, the opportunity to mentor and train students who will enter this emerging workforce can be highly rewarding.

Requirements

• Bachelor's degree in engineering, or a related field.
• Minimum of 4 years of experience in manufacturing process engineering, preferably in the battery industry.
• Knowledge of battery chemistries, materials, and cell designs.
• Understanding of manufacturing processes and equipment used in battery cell production, including fabrication, assembly, and testing.
• Proficiency in data analysis and statistical tools for process optimization.
• Excellent problem-solving skills and the ability to troubleshoot technical issues.
• Effective communication skills, with the ability to collaborate with cross-functional teams and communicate technical information clearly and concisely.

Nice To Haves

• 4-8 years of relevant experience.
• Master's degree or higher in engineering or a related field.
• Experience with scale-up and commercialization of manufacturing processes.
• Familiarity with quality management systems and regulatory requirements for battery manufacturing.
• Hands-on experience with process simulation software and modeling tools.
• Experience with Six Sigma, Lean manufacturing, or other continuous improvement methodologies.

Responsibilities

• Participating in the development, implementation and maintenance of manufacturing processes, troubleshooting issues, and collaborating with cross-functional teams to ensure the fabrication of high-quality battery cells.
• Developing, optimizing and maintaining manufacturing processes for the production of battery cells, including slurry mixing, coating, calendering, slitting, cell assembly, and testing.
• Conducting experiments and performs data analysis to evaluate process parameters and optimize efficiency, yield, and product quality.
• Identifying opportunities for process improvements and working closely with manager to implement solutions to enhance productivity and reduce costs.
• Evaluating and selecting equipment and tools for battery cell processing and assembly.
• Coordinating equipment installation, commissioning, and validation activities.
• Developing and maintains standard operating procedures (SOPs) for equipment operation and maintenance.
• Working closely with manager to develop and implement quality control measures and inspection protocols to ensure reliability and performance of battery cells.
• Collaborating with cross-functional teams to address quality issues and implement corrective actions.
• Preparing reports and presentations to communicate findings and provide recommendations to internal stakeholders and project sponsors.
• Collaborating with interdisciplinary teams including faculty, students, research scientists, engineers, technicians, and external partners to support project objectives and timelines.
• Participating in mentoring and training.

Benefits

• Medical, dental and vision coverage, with Ohio State paying a significant portion of the cost.
• Paid time off, including sick and vacation time and 11 holidays.
• State retirement plan or an alternative retirement plan, both with generous employer contributions.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Number of Employees: 5,001-10,000 employees