Manufacturing Material Alert Engineer

Ford MotorDearborn, MI
7h

About The Position

We are seeking a highly organized and detail-oriented Alert Engineer to join our Manufacturing Program Engineering team. This critical role is responsible for the comprehensive management of material reallocation alerts across our manufacturing ecosystem. The Alert Engineer will serve as a central point of contact, ensuring timely generation, tracking, communication, and updates of alerts, which are vital for maintaining production continuity and facilitating the introduction of new materials and processes across mills, blankers, stamping, and assembly plants.

Requirements

  • Bachelor's degree in Engineering (e.g., Industrial Engineering, Manufacturing Engineering, Supply Chain Management, Materials Science) or a related technical field.
  • [Specify desired years, e.g., 2+] years of experience in manufacturing operations, supply chain, material planning, or a related field within the automotive industry.
  • Demonstrated ability to manage complex processes, track multiple data points, and ensure adherence to established protocols.
  • Excellent verbal and written communication skills, with the ability to convey critical information clearly and concisely to diverse audiences, from plant personnel to engineering teams and external suppliers.
  • Strong analytical and problem-solving skills, capable of identifying potential material flow issues and proactively implementing solutions.
  • Meticulous attention to detail is crucial for accurate alert generation, tracking, and documentation.
  • Proven ability to work effectively in a cross-functional team environment.
  • Proficient in Microsoft Office Suite (Excel, Outlook, PowerPoint) and experience with material management or production planning systems.

Nice To Haves

  • Familiarity with Ford's material flow processes and internal systems.
  • Experience with Production Validation Team (PVT) processes.
  • Knowledge of automotive stamping and assembly plant operations.

Responsibilities

  • Manage the end-to-end process of generating, tracking, and communicating material reallocation alerts for each specific flow path and material grade.
  • Serve as the Single Point of Contact (SPOC) for all Production Validation Team (PVT) requests related to alert approvals, ensuring timely review and resolution.
  • Act as the primary SPOC for all trial team members, facilitating their requests for new alerts and providing necessary guidance and support.
  • Create and disseminate comprehensive documentation and/or communicate alert information to external suppliers (mills, blankers) and internal stakeholders (stamping plants, Supplier Technical Assistance - STA) to ensure proper signage and implementation within both stamping and assembly plants.
  • Maintain and update the alert part numbers list based on the outcomes of material validation testing (passed or failed).
  • Proactively monitor existing alerts, initiating extensions or renewals as required to prevent production disruptions.
  • Attend and report out on assembly plant trial status to the BCSE (Body & Chassis Stamping Engineering) Trial Specialist on a monthly or bi-weekly basis, specifically highlighting alert-related activities and their impact.
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