Manufacturing Engineer

Lexair, Inc.•Lexington, KY

42d•Onsite

About The Position

The Manufacturing Engineer will specialize in CNC machining to optimize our manufacturing processes and enhance efficiency, quality, and cost-effectiveness. With a robust background in CNC machining, process optimization, and continuous improvement methodologies, the Manufacturing Engineer will develop and implement manufacturing methods that leverage both current and future equipment capabilities to ensure consistent production in the machine shop. This role includes procuring and developing tooling, fixturing, and programming to support production at all levels.

Requirements

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
A minimum of 10 years of proven experience in manufacturing engineering with a focus on CNC machining, preferably in a precision machining environment.
Proficiency in CNC programming and CAD/CAM software (e.g., Mastercam, SolidWorks).
Strong understanding of machining principles, tooling design, and machining process optimization.
Experienced in quality management systems and quality assurance techniques.
Excellent problem-solving skills and analytical abilities with a focus on continuous improvement.
Excellent communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams, including operators, sales, and technical tooling representatives.
Ability to work well with multiple personality types and promote a collaborative environment.

Responsibilities

Process Optimization: Analyze existing manufacturing processes to identify opportunities for improvement, focusing on cycle time reduction, cost savings, and quality enhancements.
CNC Programming: Develop, optimize, and troubleshoot CNC programs for machining operations using CAM software and G-code programming to maximize machine efficiency and part quality.
Fixture and Tooling Design: Design and implement fixtures, tooling, and workholding solutions to improve machining accuracy, stability, and repeatability.
New Product Introduction (NPI): Collaborate with engineering and production teams to support the successful introduction of new products into manufacturing, including process development, prototype machining, and design.
Quality Assurance: Partner with quality assurance teams to develop and implement inspection methods, process controls, and quality standards that ensure the production of high-quality parts.
Continuous Improvement: Lead and participate in continuous improvement initiatives, such as lean manufacturing projects, to drive operational excellence and waste reduction.
Machine Maintenance and Calibration: Coordinate machine maintenance activities, including preventive maintenance schedules and calibration, to ensure optimal machine performance and uptime.
Training and Documentation: Provide training and technical support to production teams on new processes, equipment, and procedures. Maintain accurate documentation of process changes, procedures, and work instructions.
Cost Analysis: Conduct cost analysis and feasibility studies for process improvements, capital investments, and tooling upgrades to support decision-making and cost reduction efforts.
Safety Compliance: Ensure compliance with all safety regulations and protocols in manufacturing activities and actively promote a culture of safety in the workplace.
Production Support: Ensure production machining is adequately supported through timely problem-solving and resource allocation.
Tooling and Fixturing Development: Improve and develop new tooling and fixturing to enhance production efficiency and quality.
Process Reliability Documentation: Document processes to ensure reliability and consistency in production.
Cycle Time Reduction: Focus on reducing cycle times and managing overall machine efficiencies to enhance productivity.
Material Knowledge: Maintain a strong understanding of materials used in machining to support process optimization and quality assurance.
Other: Other duties may be required as assigned by the Company.