Manufacturing Body Shop Engineer
About The Position
At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving. Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement. Role Purpose: Responsible for the development and validation of body shop manufacturing processes, ensuring robust joining strategies, dimensional quality, and automation readiness for a new vehicle and factory program.
Requirements
- Bachelor’s degree in Engineering or related technical discipline.
- Experience in automotive body shop manufacturing engineering.
- Strong knowledge of joining technologies and dimensional control.
- Experience supporting new product introduction and manufacturing readiness.
Nice To Haves
- Experience with highly automated body shop environments.
- Familiarity with virtual build, digital manufacturing, or simulation tools.
Responsibilities
- Define body shop process architecture, including welding, fastening, bonding, and automation strategies, aligned with product and quality requirements.
- Develop and maintain Process FMEA (PFMEA) and Control Plans for body-in-white operations, ensuring effective risk identification and mitigation.
- Support digital pre-assembly and digital manufacturing validation, including virtual builds and dimensional simulations.
- Develop early manufacturing readiness documentation to support equipment selection, facility design, and phased execution.
- Ensure alignment between product GD&T, joining strategies, and manufacturing capability.
- Support pilot builds, launch execution, and production ramp-up.
- Support structured cross-functional change-management, including impact assessment, decision alignment, and escalation.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
