Manager of Operational Excellence / CI Leader

Charter ManufacturingMilwaukee, WI
2dOnsite

About The Position

Charter Manufacturing is a fourth-generation family-owned business where our will to grow drives us to do it better. Join the team and become part of our family! Charter Wire is hiring a Manager of Operational Excellence / CI Leader! Charter Wire is a leading Tier 1 supplier and manufacturer of Engineered Shaped Wire, Cold Finished Bar, and Cold-Headed and Stamped Components to various industries, including Automotive, Agriculture, Construction, Consumer, Industrial and Oil & Gas. Charter Wire is a member of the Charter Manufacturing family of companies. Job summary: Lead Lean Transformation initiatives across Charter Wire’s two Milwaukee-based facilities, fostering a culture of operational excellence and efficiency. Utilize Six Sigma, Lean, and project management methodologies to drive impactful improvements in safety, quality, productivity, and cost. Manage multiple high-visibility projects while building strong partnerships with cross-functional teams in a dynamic metals manufacturing environment.

Requirements

  • Bachelor’s degree in Engineering, Operations Management, Business, or related field.
  • 10+ years of progressive manufacturing experience, including 5+ years in leadership roles driving division-wide Lean transformations.
  • Proven success leading Lean initiatives in large, multi-site manufacturing environments.
  • Deep knowledge of Lean Manufacturing (e.g., Toyota Production System) and Six Sigma
  • Strong analytical and problem-solving skills with the ability to interpret data and drive data-informed decisions.
  • Proficient in project management, prioritizing initiatives, managing resources, and delivering results on time and within budget.
  • Skilled in statistical analysis, mathematics, and data-driven methodologies.
  • Effective communicator with the ability to convey complex ideas to diverse audiences.
  • Strong interpersonal and leadership skills; able to influence and motivate cross-functional teams at all levels.
  • Applicants must be authorized to work for ANY employer in the U.S.
  • Charter Manufacturing is unable to sponsor for employment visas at this time.

Nice To Haves

  • Black Belt certification or other Lean certifications
  • Experience In Toyota Production System, process mapping, or value stream mapping
  • Advanced degree

Responsibilities

  • Strategic Leadership & Alignment: Lead Operational Excellence initiatives aligned with business and strategic goals.
  • Collaborate with senior leadership and cross-functional teams to prioritize and resource improvement efforts.
  • Support corporate-wide OpEx strategies in partnership with peers across divisions.
  • Lean Transformation & Continuous Improvement: Develop and implement a division-wide Lean transformation strategy and roadmap, integrating automation and digital technologies.
  • Drive the adoption of Lean and Six Sigma methodologies to eliminate waste and improve efficiency across manufacturing, supply chain, quality, safety, and administrative functions.
  • Champion a culture of continuous improvement through collaboration with department heads and frontline employees.
  • Coaching, Training & Change Management: Mentor teams in Lean principles and tools to build internal capability and drive sustainable change.
  • Serve as a technical expert and instructor, delivering training across all levels of the organization.
  • Act as a change agent, fostering a collaborative, results-oriented culture.
  • Performance Measurement & Process Optimization : Establish and track KPIs to measure the impact of improvement initiatives; report progress to senior management.
  • Conduct process and system analyses to identify gaps and implement standardized, sustainable solutions.
  • Apply Hoshin Kanri and Strategy Deployment to accelerate and align improvement efforts.
  • Compliance & Professional Standards: Ensure adherence to Environmental, Quality, and Safety Management System requirements.
  • Meet essential job functions with or without reasonable accommodation.

Benefits

  • comprehensive health, dental, and vision benefits
  • 401(k) plan that includes employer matching and profit sharing
  • company-paid life insurance
  • disability coverage
  • paid time off (PTO)
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