Lead Process Engineer

Foxconn Industrial Internet • Mount Pleasant, WI

12d • Onsite

About The Position

FII USA, Inc., a Foxconn Technology Group Company, is seeking a Lead Process Engineer to develop and improve repair processes and support production teams with technical troubleshooting. Once a part of the team, you will be responsible for a wide variety of tasks within the Repair & Rework Engineering Department in a production environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing. The Lead Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering Department as needed.

Requirements

• Bachelor’s degree in Engineering field required
• 5+ years experience in electronics manufacturing, PCBA repair, or engineering support required; experience in high-volume consumer electronics preferred
• Strong knowledge of IPC-A-610, IPC-7711/7721, ESD requirements, and related quality standards preferred
• Excellent analytical, communication, and problem-solving skills
• Ability to stand for extended periods and lift up to 50 lbs as needed

Nice To Haves

• experience in high-volume consumer electronics preferred
• Strong knowledge of IPC-A-610, IPC-7711/7721, ESD requirements, and related quality standards preferred

Responsibilities

• Develop and improve repair and rework process standards and documentation
• Troubleshoot and optimize production repair processes and tools
• Analyze process data and report on KPIs such as yield, rework efficiency, scrap, and cycle time
• Support corrective actions, NCR containment, and customer audit requirements
• Drive Lean and continuous improvement initiatives to reduce waste and processing defects
• Train and guide technicians on proper rework, inspection, and soldering practices
• Support New Product Introduction (NPI) into the repair environment
• Collaborate with cross-functional teams (Engineering, Quality, Operations) to resolve issues
• Conduct root cause analysis and propose engineering solutions to reduce recurring failures
• Validate new tools, methods, and test equipment for efficiency and manufacturability
• Maintain compliance with ESD, IPC, and Foxconn quality and safety standards
• Coordinate documentation updates including work instructions, SOPs, and process flows
• Other duties as assigned

Benefits

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level