Lead Manufacturing Engineer

Beehive Industries • Loveland, OH

96d

About The Position

We are seeking a Lead Manufacturing Engineer to drive process excellence and operational execution in investment casting. This role will focus on scaling production capability, implementing advanced manufacturing methods, and ensuring high-quality, repeatable output across aerospace and defense casting programs. The ideal candidate combines strong technical knowledge of investment casting with leadership skills to mentor engineers and technicians, manage production challenges, and spearhead continuous improvement initiatives.

Requirements

• Bachelor’s degree in Mechanical, Materials, Manufacturing, or Metallurgical Engineering (advanced degree preferred)
• 7–10+ years of experience in investment casting or high-precision foundry operations
• Demonstrated success in scaling complex processes for aerospace or defense components
• Strong expertise in process simulation, casting metallurgy, and defect analysis
• Experience implementing Lean, Six Sigma, and digital manufacturing methods
• Excellent leadership, communication, and cross-functional collaboration skills
• The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance

Nice To Haves

• Hands-on knowledge of additive-enabled mold/core technologies
• Experience with automation in shell building, pouring, or post-processing
• Familiarity with vacuum furnaces, DS/SX casting, and advanced superalloy processing
• Financial acumen to connect cost drivers with manufacturing strategies

Responsibilities

• Serve as the primary technical leader for manufacturing engineering within the investment casting foundry
• Lead and mentor a team of engineers and technicians in day-to-day production problem solving, root cause analysis, and yield improvement
• Own and continuously improve processes including wax injection, ceramic shell, core handling, pouring, solidification, knockout, heat treat, machining, and inspection
• Drive throughput, yield, and OEE improvements to meet delivery and cost targets
• Develop standard work, process documentation, and manufacturing best practices across operations
• Oversee scaling of production lines, tooling transitions, and introduction of new equipment
• Partner with design and simulation teams to optimize gating, riser, and mold design for manufacturability
• Introduce advanced automation, additive-enabled casting workflows, and digital foundry technologies
• Implement Lean Manufacturing, Six Sigma, and Industry 4.0 practices to reduce waste and improve efficiency
• Collaborate with cross-functional teams on new product introduction (NPI) and rapid prototyping initiatives
• Ensure compliance with AS9100, Nadcap, and customer-specific quality requirements
• Lead process audits, capability studies, and PPAP/FAI deliverables
• Partner with quality engineering to reduce scrap, rework, and defect rates

Benefits

• Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverage from day one.
• We also offer a generous 401(k) Retirement Savings Plan with a Company match.
• Every role at Beehive Industries is bonus eligible and will also receive equity in the company.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Number of Employees: 101-250 employees