Lead Extruder Operator

TECHFLEX INC•Sparta Township, NJ

About The Position

The Lead Extruder Operator is responsible for setting up, operating, and optimizing plastic extrusion equipment to produce high-quality products while leading and supporting production extruder operators and production material mixers. This role ensures that all extrusion activities are performed in compliance with company policies, safety standards, and quality requirements.

Requirements

Strong knowledge of plastic materials, extrusion processes, and tooling
Ability to read blueprints, product specifications, and work instructions
Mechanical aptitude with strong troubleshooting skills
Basic computer skills for production tracking and documentation
Leadership and team oversight
Attention to detail and quality focus
Safety-conscious mindset
Problem-solving and decision-making abilities
Effective communication and teamwork
Standing for sustained periods of time.
Applying constant pressure to material with fingers and palm.
Making substantial movements/motions of the wrists, hands, and/or fingers.
Frequently lifting and/or moving spools weighing up to 50 lbs.
Visual acuity to examine or inspect material
High school diploma or GED required; technical or vocational training preferred
3–5 years of plastic extrusion operating experience
Prior lead or supervisory experience

Responsibilities

Set up, start up, operate, and shut down extrusion lines according to specifications
Monitor and control extrusion process parameters (temperature, pressure, speed, material flow)
Troubleshoot and resolve extrusion, tooling, material, and process issues to minimize downtime
Lead, train, and support production extruder operators and production material mixers on assigned shift
Ensure that production extruder operators are working within the guidelines of company policies and procedures to ensure quality products are being produced in a safe manner
Perform die changes, screen changes, material changeovers, and color changes
Verify product quality through inspections and adherence to specifications
Complete production, scrap, and downtime reports accurately and on time
Coordinate with Quality, Maintenance, and Production teams to address process or equipment issues
Enforce safety procedures, housekeeping standards, and proper use of PPE
Assist with continuous improvement, process optimization, and scrap reduction initiatives
Perform routine preventive maintenance and identify equipment repair needs
Perform additional duties as assigned by Production Manager, General Manager, and/or Management.