Inspection Engineer

Foxconn Industrial Internet • Mount Pleasant, WI

1d • Onsite

About The Position

FII USA, Inc., a Foxconn Technology Group Company, is seeking an Inspection Engineer to develop and optimize SMT inspection processes within the Manufacturing and Process Engineering Department. Once a part of the team, you will be responsible for supporting high-volume PCBA production by improving inspection accuracy, enhancing defect detection, and driving data-based process improvements in a fast-paced Smart Manufacturing environment.

The Inspection Engineer will program, validate, and troubleshoot advanced SMT inspection systems while collaborating with cross-functional teams to improve yield, quality, and manufacturing efficiency.

Requirements

• Bachelor’s degree in Mechanical, Electrical, Electronics, or Manufacturing Engineering required; advanced degree preferred
• 1+ years of hands-on experience with SMT inspection systems (SPI, AOI, AXI) required
• Strong understanding of SMT processes including stencil printing, reflow soldering, and PCB assembly
• Knowledge of IPC-A-610 standards and electronic defect classification methods
• Experience with SPC, root-cause analysis, and structured problem-solving tools such as DMAIC, 5 Why, and Fishbone
• Strong analytical, communication, documentation, and cross-functional collaboration skills

Nice To Haves

• Experience with Koh Young, Vitrox, and/or iHolly inspection platforms strongly preferred

Responsibilities

• Develop, optimize, and maintain SMT inspection processes utilizing SPI, AOI, AXI, and post-pack inspection systems
• Create, refine, and validate inspection programs to improve detection accuracy, reduce false calls, and enhance overall defect coverage
• Support SPI systems (e.g., Koh Young KY8030), AOI platforms (e.g., Koh Young Zenith series), AXI systems (e.g., Vitrox V810 XLT), and Pack AOI systems
• Collaborate with Design and Process Engineering teams to ensure PCB manufacturability and comprehensive inspection coverage
• Analyze inspection data, heatmaps, SPC trends, and defect patterns to identify root causes and implement corrective actions
• Perform troubleshooting of inspection equipment including vision systems, lighting, conveyor systems, communication interfaces, and software configurations
• Conduct system validation activities including GR&R studies, correlation analysis, and process capability evaluations
• Maintain inspection documentation, standard operating procedures, and defect classification criteria in accordance with IPC standards
• Support preventive maintenance, calibration activities, and equipment upgrades
• Work directly with equipment vendors for advanced technical support and system optimization
• Participate in continuous improvement initiatives focused on yield improvement, defect reduction, and cycle time optimization
• Assist in training technicians and operators on inspection standards and best practices
• Support new product introduction (NPI) activities by validating inspection readiness and program effectiveness
• Other duties as assigned

Benefits

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level