Fabrication Manufacturing Engineer

Coherent Corp.Mount Olive, NJ
3d

About The Position

Join a team pushing the limits of precision manufacturing. As a Fabrication Manufacturing Engineer, you’ll play a critical role in developing and scaling advanced polishing and finishing processes for high-performance crystals and exotic optical substrates. This is a hands-on, high-impact role where deep technical expertise meets real-world production challenges.

Requirements

  • Bachelor’s degree in Optical Engineering, Materials Science, Physics, Mechanical Engineering, or a related field required.
  • Demonstrated experience handling and processing crystals, including crystal orientation (e.g., C-axis sapphire).
  • Strong understanding of how crystal properties influence optical and mechanical performance.
  • 7+ years in an optics manufacturing or production environment.
  • Hands-on experience with CNC machining, diamond turning, and double-sided polishing.
  • Proficiency with CAD tools such as SolidWorks or AutoCAD.
  • Experience using data analysis tools like MATLAB or Python to drive process decisions.
  • Strong command of Design of Experiments (DOE) and Statistical Process Control (SPC).
  • Comfortable maintaining, improving, and debugging fabrication equipment.
  • Ability to mentor technicians, collaborate cross-functionally, and clearly communicate technical risks and tradeoffs to leadership or external partners.
  • All employees are required to follow the site EHS procedures and Coherent Corp. Corporate EHS standards.
  • Ensure adherence to company’s values (ICARE) in all aspects of your position at Coherent Corp.: Integrity – Create an Environment of Trust Collaboration – Innovate Through the Sharing of Ideas Accountability – Own the Process and the Outcome Respect – Recognize the Value in Everyone Enthusiasm – Find a Sense of Purpose in Work

Nice To Haves

  • Master’s or PhD preferred for highly specialized crystal or optical roles.

Responsibilities

  • Lead the development, optimization, and transfer of advanced polishing and finishing processes for NLO crystal and exotic materials including oxides, fluorides, Ge, Si, and sapphire.
  • Drive process capability, yield improvement, and manufacturability from prototype through production.
  • Execute and oversee high-precision fabrication operations such as CNC generating, deterministic corrective finishing, and manual pitch or pad polishing.
  • Work with complex optical geometries including aspheres and freeform surfaces.
  • Ensure world-class optical quality using interferometry (flats and spheres), X-ray diffraction (XRD) for crystal orientation, and spectrophotometry.
  • Translate metrology data into actionable process improvements.
  • Partner with the production floor to troubleshoot equipment and process issues using structured root cause failure analysis (RCFA).
  • Implement robust technical solutions that improve yield, repeatability, and throughput.
  • Design or support custom fixtures and tooling to enable fabrication of delicate, unconventional, or challenging crystal geometries.
  • Champion continuous improvement initiatives, including automation, robotics, and advanced process controls to scale manufacturing excellence.
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