Extrusion Process Lead
About The Position
With our strong investment in research and development and our culture of continuous improvement, Hexcel is the industry leader in the manufacturing of composite materials and industrial fabrics. We invite you to join the Hexcel team at various manufacturing sites, sales offices and R&T centers around the globe. Become a part of the “strength within.” Hexcel is currently seeking a Extrusion Process Lead for our Amesbury, MA location. Compensation: $27.04-$30.16 per hour. The selected individual will be responsible for but not limited to the following obligations:
Requirements
- 3+ years of experience in thermoplastics extrusion, injection mold and/or compounding operations
- Strong mechanical aptitude and hands-on troubleshooting skills
- Familiarity with extrusion die design and thermoplastic material behavior
- Experience with 5S, lean manufacturing, and safety engagement practices
- Proven leadership or team coordination experience in a production setting
- Proficiency in Microsoft AX and Apriso for manufacturing data management
- Ability to write and maintain operator-level work instructions and process documentation
- Use CAD software (e.g., SolidWorks) to review or modify tooling designs
- Excellent communication and cross-functional collaboration skills
- This position is restricted to U.S. citizens due to U.S. federal government contracts that require the employment of only persons who are U.S. citizens.
Responsibilities
- Lead and coach a team of 5+ production operators, ensuring daily manufacturing goals are met
- Operate, troubleshoot, and maintain single-screw and twin-screw extruders for profile, sheet, and compounding applications
- Perform setup and breakdown of extrusion/injection mold equipment and tooling, including die/mold design and prove-out
- Collaborate with Engineering, R&D, and Quality to meet cost, quality, delivery, and safety targets
- Support process engineers in developing and refining extrusion profiles and compounding programs
- Maintain and update process documentation, setup sheets, and SOPs
- Write clear, concise work instructions for operators to ensure consistent and safe execution of tasks
- Use Microsoft AX and Apriso systems to update Bills of Materials (BOMs), production routes, and process flows
- Promote a “Safety First” culture through daily Positive Safety Engagements
- Maintain 5S standards in equipment layout and workspace cleanliness
- Collect and analyze process data using statistical tools (e.g., SPC, DOE) to optimize extrusion parameters
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
Number of Employees
5,001-10,000 employees
