Engineering & Maintenance Manager

Toray Plastics • Front Royal, VA

47d

About The Position

Toray seeks team members who are hardworking, and passionate about their work and energetic problem-solvers who have a "can-do" attitude. Team members who think creatively and want to implement new ideas thrive here. We value people who wish to pursue a rewarding career in which they develop new skills and progress through the organization. Many Toray employees have been with the company for more than a decade. Toray Plastics (America), Inc., is a films and chemical manufacturer, which is a $450 million subsidiary of the Japan-based Toray Group, which manufactures synthetic fibers, carbon fibers, plastics, and chemicals and employs more than 45,000 people in 26 countries. Annual sales exceed US$21 billion. TPA's films businesses in Rhode Island and foams division in Virginia are global leaders and provide innovative products that are used worldwide for consumer and industrial applications. TPA is committed to environmental, social, and corporate governance. Learn more by visiting www.toraytpa.com. We have an excellent opportunity for an Engineering and Maintenance Manager with advancement opportunities. This position will be responsible for maintenance of the facility and all equipment within it as well as all major projects including expansion work, facilities refurbishment and technical innovation in production equipment including all facets of each project to include: safety, schedule, budget, successful achievement of all projects, equipment and process metrics. This position may be filled at a Senior level based on experience.

Requirements

• Strong leadership, troubleshooting and decision-making skills
• Must have 5 years of production or maintenance experience in a leadership role
• Must have a history of successful project execution for projects ranging from $100K to $10m
• Ability to coordinate multiple, concurrent, large, and cross functional projects that compete for the same resources
• Strong project management and tracking skills to include an understanding of industry standard software and management methods such as EVMS, MS project, etc.
• Ability to review PEF Division goals, assess internal status and then develop a roadmap focused on necessary personnel requirements, capital projects and process improvements involving capital in conjunction with GLT members
• Establish and maintain supplier relationships
• Establish and maintain relationships with other internal departments to improve execution and performance of all assigned projects and Engineering tasks. An understanding of equipment qualification and verification methods including safe start-up, risk mitigation and testing and analysis using statistical methods
• Excellent communication skills (written, oral and presentation)
• Maintains a positive and motivating team atmosphere for direct and indirect reports
• This individual must have a history of successful execution in safety, financial and schedule performance on difficult projects. It is a high visibility and impact position
• Must have BS in Mechanical Engineering, Electrical Engineering or related Engineering degree (only Engineering program degrees will be considered)
• 1-5 years of experience in similar roles with management experience and experience managing maintenance departments and capital projects in excess of $3m including facilities expansion
• Must have exceptional problem solving/troubleshooting skills crossing electrical, mechanical and equipment boundaries
• Demonstrated ability to both lead and work well with other groups - Technical, NPD, Engineering, Maintenance, etc.
• Demonstrated experience in equipment installation and start-ups with a focus on safety as well as utility experience with boilers, HVAC and chilled water units.
• Must be able to lift 50 pounds
• Must be able to work 12-hour shifts when occasionally required in a hot environment safely
• Must be able to work a flexible schedule requiring nights and weekend when occasionally required

Nice To Haves

• At least 5 years of experience in extrusion or foam production is preferred but not required
• Experience or in-depth knowledge of PLC's or electrical troubleshooting is a plus
• Six Sigma certification preferred but not required

Responsibilities

• Provide strategic and tactical, day-to-day leadership for the maintenance, facilities and engineering functions focusing on safety of site, key maintenance and engineering metrics and managing department and project costs
• The individual is responsible for training and development of assigned supervisors, engineers and technicians to continuously improve safety, effectiveness and team morale
• Provide the leadership for all equipment, building and process projects to ensure that safety is a top priority by arranging it as a key deliverable for every project and person that works on assigned project
• Organizes the activities of all assigned personnel including contractors, maintenance supervisors, engineering and other PEF employees evaluating work quality and ensuring that safety, schedule, budget and performance are achieved through each individual's efforts
• This person will be responsible for future Division expansion plans, as well as associated building and web handling equipment. This includes directing Toray Engineering staff to meet Division needs in equipment design
• This person will be required to execute and lead major capital projects ($7m to $15m) where timely and on budget execution will significantly impact Division's profitability and reputation for the next decade as well as enable the Division to meet upcoming customer commitments
• Manages performance of all assigned staff, setting goals and objectives, and reviewing performance regularly to include appropriate recognition and accountability
• Regularly communicates status with senior leadership including performance to key maintenance metrics or RMA goals to include safety, budgetary performance, contractor performance, schedule and / or delivery status
• Ensure a safe and professional work environment is provided for the maintenance and engineering personnel
• Establish KPI's for maintenance and capital projects to move the department to a continuous improvement mind-set
• Manage spare parts, outside contractors and support by forecasting, establishing budgets and maintaining a balance between production efficiency and preventative maintenance and cost to repair
• This individual will handle all personnel issues for assigned departments including hiring, promoting, performance management, setting standards, training and development
• Preparing and producing necessary reports related to the department's activities
• Due to the nature of the responsibilities, this person will rotate regular coverage but is expected to respond to major problems 24 hours a day, 7 days a week. The person is expected to answer calls after work hours from production and night shift maintenance to respond for immediate troubleshooting and managing during troubleshooting

Benefits

• Competitive Wages
• Excellent comprehensive benefits package effective on the 1st of the month following date of hire (Medical, Vision Dental, Life insurance)
• 401k - 4% match on the first 8% of individual contributions
• Tuition Reimbursement
• Shift Pay Differential
• Overtime pay - time and a half and double time pay
• Employee Assistance Program (EAP)
• We offer a $1200.00 Employee Referral Bonus Program for both our employee and their referral!
• Advancement Opportunities

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Plastics and Rubber Products Manufacturing
• Number of Employees: 501-1,000 employees