Cutoff Operator

Valmont Industries, Inc. • Valley, NE

1d • $27 • Onsite

About The Position

The primary responsibility of the Cutoff Operator is to set up and operate cutoff equipment to ensure steel tubing is produced at precise lengths with minimal burr or scarf. This position requires attention to detail, including checking the pipe for dents, scratches, and other surface imperfections, as well as inspecting both the inside and outside of the pipe. The Cutoff Operator will also assist with setup tasks such as adjusting tape measures, changing out tools for different cuts (including bevel and square), and supporting quality inspection by cutting samples for review. The position involves logging shift reports and scrap data, as well as performing changeovers, such as swapping clamps or tools, based on the production requirements. The Cutoff Operator will work closely with the lead to follow production orders and ensure quality standards are met consistently, including managing scrap rates and ensuring the correct length of pipe is produced.

Requirements

• 3 to 5 years of relevant work experience in a production environment
• Proficient in performing basic math functions, including addition, subtraction, multiplication, division, and converting fractions to decimals.
• Skilled in using shop tools such as welders, grinders, tape measures, micrometers, and precision measurement instruments (e.g., dial indicators, radius gauges, PI tapes, C.I.R. stations).
• Knowledge of machine operation within a manufacturing environment
• Strong troubleshooting skills, with the ability to resolve machine, product, or equipment issues quickly and effectively.
• Excellent prioritization and time management to meet production goals while maintaining quality and safety standards.
• Ability to read and interpret blueprints, production cards, and inspection/met lab reports.
• Legible writing and accurate record-keeping skills.
• Strong communication skills, both verbal and written, with a collaborative team-oriented approach.
• A passion for excellence, integrity, and delivering exceptional results in all aspects of the role.
• Demonstrates a strong passion for quality, integrity, and the drive to excel and produce exceptional results.

Responsibilities

• Set up and operate various cutoff equipment, including three flying lathe-style cutoffs, one flying bandsaw cutoff, and two flying friction cutoffs, ensuring precise tube lengths within specified tolerances.
• Perform all necessary quality checks, including measuring flash control, tube length, surface condition, weld seams, wall tolerance, O.D. and I.D. sizing, and other attributes as per the production card to produce a high-quality product.
• Ensure minimal burr and scarf when cutting tubes and adjust machine setups to maintain consistent cuts, preventing distortion at the tube ends.
• Operate computer-controlled equipment and ensure the correct setup of the cutoffs.
• Perform flattening and flare tests as necessary.
• Track and record data, including footage produced, orders completed, and elapsed times, ensuring accurate documentation of all production activities.
• Collaborate with end preps and bundlers to ensure efficient communication and maintain smooth production flow.
• Assist with setup of blowout and turkshead to control product straightness and ovality.
• Maintain accurate records of inspection sheets, production cards, and metallurgical lab reports, ensuring compliance with customer specifications.
• Maintain inventory control over tools, ensuring adequate supplies and readiness for production.
• Safely lift up to 20 pounds frequently throughout the shift and ensure proper use of personal protective equipment (PPE) in adherence to safety policies.
• Perform preventive maintenance on the cutoff machine and sizing section to ensure proper functionality and minimize downtime.
• Handle multiple tasks simultaneously in a fast-paced environment, anticipating potential issues and adjusting plans as needed to adapt to changes in steel properties or mill conditions.
• Provide accurate measurements for steel by reading portable C.I.R stations and cut samples for quality analysis when required.
• Stencil tubing with required information for customer specifications.

Benefits

• Healthcare (medical, prescription drugs, dental and vision)
• 401k retirement plan with company match
• Paid time off
• Employer paid life insurance
• Employer paid short-term and long-term disability including maternity leave
• Work Life Support
• Tuition Reimbursement up to $5,250 per year
• Voluntary programs like tobacco cessation, Type 2 diabetes reversal, one-on-one health coaching, mortgage services and more

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: No Education Listed
• Number of Employees: 5,001-10,000 employees