Corporate Manufacturing Process Engineer

Buzzi Unicem USA, Inc.Plattin Township, MO
2dOnsite

About The Position

Work on Seeq, CMS data collection and reporting software and artificial intelligence systems to create new analysis and templates. Monitor process parameter controls using Seeq and CMS trends to improve control methods and automation performance. Improve the analytical and control capabilities of these systems to troubleshoot and maintain better control of equipment to support to our cement plants to maximize production rates and minimize fuel and power consumption. Develop and implement system reporting standardization. Provide technical engineering support to optimize and improve efficiency of the major process equipment through data analysis. Conduct performance evaluations for both equipment and process and benchmark this data to optimize cement manufacturing facilities and production systems. Perform process audits at the plants, follow up with plant personnel to discuss actual versus budgeted equipment key performance indicators, and provide suggestions to improve operations. Support the plants in maximizing the kiln's refractory life and maintain the software utilized company-wide for tracking refractory life. Analyze utilization and supply chain of alternative fuels and support process optimization to maximize usage and reduce carbon footprint. Support the Senior Corporate Process Engineers and the rest of the team to achieve company initiatives and established goals. Requires traveling to company’s facilities within the U.S. about 50% of the time.

Requirements

  • Bachelor’s degree in Engineering (any) or related field of study and two (2) years of experience in the job offered or related occupation in which the required experience was gained.
  • Must have demonstrated experience with: Microsoft Office (Word, Excel and Access); Seeq; MATLAB; SolidWorks; Aspen Plus/HYSYS; Aspen Energy Analyzer; Programmable Logic Controller (PLC); Process Flow Diagram (PFD); Process Hazard Analysis (PHA); Piping and Instrumentation Drawing (P&ID); FLS Automation; Seimens PLS; and Management of Change (MOC).

Responsibilities

  • Work on Seeq, CMS data collection and reporting software and artificial intelligence systems to create new analysis and templates.
  • Monitor process parameter controls using Seeq and CMS trends to improve control methods and automation performance.
  • Improve the analytical and control capabilities of these systems to troubleshoot and maintain better control of equipment to support to our cement plants to maximize production rates and minimize fuel and power consumption.
  • Develop and implement system reporting standardization.
  • Provide technical engineering support to optimize and improve efficiency of the major process equipment through data analysis.
  • Conduct performance evaluations for both equipment and process and benchmark this data to optimize cement manufacturing facilities and production systems.
  • Perform process audits at the plants, follow up with plant personnel to discuss actual versus budgeted equipment key performance indicators, and provide suggestions to improve operations.
  • Support the plants in maximizing the kiln's refractory life and maintain the software utilized company-wide for tracking refractory life.
  • Analyze utilization and supply chain of alternative fuels and support process optimization to maximize usage and reduce carbon footprint.
  • Support the Senior Corporate Process Engineers and the rest of the team to achieve company initiatives and established goals.
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