Corporate APQP Senior Quality Engineer

Lear Corporation•Southfield, MI

About The Position

As a member of the Quality team, the Corporate APQP Senior Quality Engineer will be responsible for program interface between the Customer and Lear on pre-production activities, including managing Customer APQP Launch activities to assure timely completion. The APQP SQE will be responsible to understand customer requirements, provide Program Launch support cross-functionally, interface with Engineering to verify compliance to LPMP milestones, and ensure plant APQP/Quality is working to achieve milestones.

Requirements

Bachelor’s degree in Engineering or comparable field from an accredited institution
Minimum four (4) years working within an application environment. Plant Quality, AIAG, APQP, PPAP Launch experience, or etc.
Competent in quality tools, and process/production control methods such as:
Expert in Customer APQP Process
Excellent interpersonal communication and listening ability.
Strong analytical and decision-making skills.
Ability to work with teams and lead decision-making processes in a team environment.
Competent in quality tools, and process/production control methods such as:
Control Plans
FMEA
PPAP
Problem-Solving and analytical skills using 8D methodology
Understanding Quality Systems, internal and external
Proactiveness and risk analysis throughout the launch
Good time management and detailed tracking of quality deliverables
Ability to manage multiple tasks, and programs in an organized manner
Robust Problem-solving skills
Able to travel up to 20% of the time as needed

Nice To Haves

General Motors APQP experience: GM Supply Power, CGxx/1927xx requirements
JIT/Seating Experience
Prior experience launching a new program
Certifications in APQP or PPAP

Responsibilities

Participates in all product development and launch activities (including program management system-specific actions) which includes the identification of customer expectations, manufacturing, and ongoing production test support.
Support launching facilities as required in all aspects of Plant and Program readiness before/during pre-production build events.
Serves as interface for the Quality organization between Engineering, Program, and Plant teams.
Monitor Profile/LPMP management and drive/enforce adherence to LPMP deliverable standards.
Lead Appearance Manual development, craftsmanship audits and communicate any supplier quality issue through pre-production build events. Ensure design/manufacturing issues are properly documented, communicated at manufacturing feasible levels, and read across to all applicable facilities.
Support and/or interface with Lear internal quality teams supporting the business unit customers in different regions globally.
Document, Monitor and Verify the effective implementation and Read Across of Launch, Quality, Warranty, and Customer Lessons Learned across all applicable facilities.
Perform Post-Launch Lessons Learned Analysis and lead, verify effective read across of those items across all future launches.
Develop, Manage and Execute a Roadmap to Customer Satisfaction across all applicable facilities.
Help train and develop plant QE/APQP engineers in customer APQP requirements, this will include the managing of PPAP and IMDS timing and escalation where required