Controls Engineer

Bharat Forge Aluminum USA, Inc.•Sanford, NC

41d•Onsite

About The Position

The Controls Engineer reports to the Corrective Maintenance Group Leader and is responsible for troubleshooting and maintaining control systems, PLCs, and robotics as well as taking on and overseeing special electronics projects.

Requirements

Proficient in English Language
Ability to work independently as well as with a team
PLC experience, CNC troubleshooting experience, and AC/ DC servo drive experience
Walking in a manufacturing setting with multiple stairs and inclines
Bachelor’s Degree in Electrical Engineering, Automation, or related field
Minimum 1-3 years of experience troubleshooting electronic controls in a manufacturing setting
Proficiency in PLC programming (e.g., Allen-Bradley, Siemens), HMI development, and industrial robotics
Strong understanding of control systems, automation principles, and electrical circuits.
Knowledge of automated transfer systems like gantries and conveyors
Understanding of schematics and program reading
Knowledgeable in a variety of machine software
Knowledge of safety standards (e.g., ISO 13849, NFPA 79) and experience implementing safety measures in control systems.
Familiarity with AutoCAD or other electrical design software
Strong algebraic mathematical ability
Understanding of standard to metric conversions
Effective communication and teamwork abilities
Ability to multi-task in a fast paced environment
Willingness to stay up-to-date with industry trends and advancements in control engineering
Excellent computer skills and proficiency in Microsoft Office
Project Management skills

Nice To Haves

Knowledge of Siemens 1500 TIA Portal
Knowledge of ABB robot electronic maintenance and programming

Responsibilities

Troubleshooting, repairing plant equipment, and PLC Programming
Taking on special projects pertaining to plant electronics
Troubleshoot, diagnose, and repair plant equipment involving checking voltages, changing out bad components, switching out gauges, as well as making camera and software adjustments
Develop and design control systems for plant and automation equipment, ensuring they meet safety, quality, and efficiency standards
Write, test, and debug PLC (Programmable Logic Controller) programs to control manufacturing processes, including ladder logic and structured text
Create and maintain Human-Machine Interface (HMI) systems to enable operators to monitor and control equipment effectively
Integrate robotic systems into the manufacturing process, programming them for material handling.
Research and recommend machine control upgrades to address outdated controls
Maintain accurate documentation, including schematics, manuals, and change logs, to support maintenance and future upgrades
Ensure all control systems and automation equipment adhere to safety standards and regulations, taking a proactive approach to mitigate safety risks
Collaborate with cross-functional teams, including production, maintenance, and quality assurance, to achieve manufacturing goals
Provide training and support to operators and maintenance technicians on control systems and automation equipment operation
Other projects and responsibilities as specified