Controls Engineer

The J.M. Smucker Co.•McCalla, AL

1d•Onsite

About The Position

Your Opportunity as Controls Engineer The Controls Engineer is a resource for the Uncrustables plant, this individual will provide key technical leadership with regard to power and control systems, equipment specification and maintenance, proper operation, technician development, troubleshooting and repair to achieve or exceed reliability targets within a specific department (Bakery or Sandwich Making). Throughout ongoing operations, this role has responsibility for systems optimization, compliance, personnel safety and technician skill development relative to plant electrical power and process control systems. Location: McCalla, AL Relocation assistance will be offered for this role 100% onsite In this role you will: • Works with the site Controls Engineering Manager to develop power and control standards and ensure application of the standards in their area of responsibility • Responsible for validation of the MES data from PLC into Proficy; Support plant PEs in conditioning PLC data to accommodate effective data analysis including application development • Owns the validity and ongoing system for maintaining the site sustainability metering equipment (power monitors and usage flow meters); Owns using the power monitoring data and developing plans to reduce overall consumption and costs • Provides expertise in the design and implementation of machine control and process automation applications, such as: control strategies, HMI design, MES applications and KPI development • Works with site Controls Engineering Manager, department management and technicians to identify failure causes , and develop countermeasure plans and strategies to eliminate them, in the areas of safety, quality, reliability and cost • Owns parts or whole Key Elements for systems related to power and control system such as electrical safety (LOTO, Electrical PPE, Energized work permits, low voltage qualification, etc.) and Quality/CCP compliance (checkweighers, metal detectors, vision systems, ingredient flows, temperatures, etc.) • Works closely with engineering and operations leaders on selection and installation/start-up of new equipment • Serves as project manager for initiatives ranging for E&I focused projects • Provides power and controls engineering support on capital initiatives when needed • Provides support throughout other parts of the plant as needed • Knows, communicates, and ensures technician compliance to local and national regulator codes (NFPA 70, NFPA 70e, NFPA 79 and OSHA 1910); Is also responsible for ensuring equipment and safe practice compliance in their area of responsibility • Understanding of technical systems and terminology • Experience learning and integrating new technologies • Experience with plant systems software (Proficy, Project Management, eAM, etc.) • Self-motivated and able to motivate others • Strong organizational, critical thinking, and problem-solving skills • Effective presentation, verbal, and written communication skills • Proficient in Microsoft Suite applications • Some travel will be required as needed • Willingness to work off-shifts or weekends

Requirements

A Bachelor's Degree in Electrical Engineering
At least 5 years of relevant controls experience is required
At least 2 years of experience technically leading and developing others such as maintenance technicians or fellow engineers.
At least 5 years of manufacturing experience is required

Nice To Haves

Controls or Electrical experience in food or other GMP manufacturing is preferred
Ability to effectively engage, lead, and build capability on the floor
Ability to work and manage within a team environment
Strong knowledge of machine and/or process control hardware, instrumentation and software including Allen Bradley PLC and Rockwell FactoryTalk platforms

Responsibilities

Works with the site Controls Engineering Manager to develop power and control standards and ensure application of the standards in their area of responsibility
Responsible for validation of the MES data from PLC into Proficy; Support plant PEs in conditioning PLC data to accommodate effective data analysis including application development
Owns the validity and ongoing system for maintaining the site sustainability metering equipment (power monitors and usage flow meters); Owns using the power monitoring data and developing plans to reduce overall consumption and costs
Provides expertise in the design and implementation of machine control and process automation applications, such as: control strategies, HMI design, MES applications and KPI development
Works with site Controls Engineering Manager, department management and technicians to identify failure causes , and develop countermeasure plans and strategies to eliminate them, in the areas of safety, quality, reliability and cost
Owns parts or whole Key Elements for systems related to power and control system such as electrical safety (LOTO, Electrical PPE, Energized work permits, low voltage qualification, etc.) and Quality/CCP compliance (checkweighers, metal detectors, vision systems, ingredient flows, temperatures, etc.)
Works closely with engineering and operations leaders on selection and installation/start-up of new equipment
Serves as project manager for initiatives ranging for E&I focused projects
Provides power and controls engineering support on capital initiatives when needed
Provides support throughout other parts of the plant as needed
Knows, communicates, and ensures technician compliance to local and national regulator codes (NFPA 70, NFPA 70e, NFPA 79 and OSHA 1910); Is also responsible for ensuring equipment and safe practice compliance in their area of responsibility
Understanding of technical systems and terminology
Experience learning and integrating new technologies
Experience with plant systems software (Proficy, Project Management, eAM, etc.)
Self-motivated and able to motivate others
Strong organizational, critical thinking, and problem-solving skills
Effective presentation, verbal, and written communication skills
Proficient in Microsoft Suite applications
Some travel will be required as needed
Willingness to work off-shifts or weekends
Coaches E&I technicians within the department; helps controls engineering leadership build a sustainable system for plant E&I skill development
Serves as subject matter expert for plant power and control systems and is a key member of plant technical leadership
Technical depth and breadth on Rockwell hardware/software, power distribution, and instrumentation
Capable of leading root cause analysis efforts around controls related failures

Benefits

Comprehensive benefits package effective first day of employment, including: medical, dental and vision insurance, 401(k) Savings Plan with up to 7% Company match, 3 weeks paid vacation, 12 paid company holidays plus 4 personal days, parental leave, and annual holiday bonus
Ensuring a collaborative and friendly workplace – an environment you will look forward to coming into each day

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