Controls Engineer (Beckoff Controls Expert)

SYNTEGONNew Richmond, WI
8d$118,000

About The Position

You're a seasoned controls engineer or software engineer with deep, hands-on expertise in Beckhoff TwinCAT and multi-axis motion control. You've built systems that move — precisely, repeatedly, and reliably — and you know the Beckhoff ecosystem from the IPC hardware through EtherCAT I/O to TwinSAFE. You're ready to step into a senior technical role and lead complex control system development on world-class packaging machinery. Participate in the design, programming, and implementation of PLC/HMI software solutions. Oversee and review electrical schematics, bills of material, and engineering change notices. Provide technical guidance, mentoring, and training to junior engineers and technicians. Coordinate project execution, ensuring compliance with safety, quality, and industry standards.

Requirements

  • Bachelor's degree in related fields, or commensurate experience.
  • 3+ years of hands-on experience developing control software using Beckhoff TwinCAT 3 , or 4+ years combined TwinCAT 2 and TwinCAT 3 experience.
  • Demonstrated experience developing multi-axis coordinated motion control systems — servo tuning, cam profiles, electronic gearing, or synchronized motion.
  • Proficiency in IEC 61131-3 programming , particularly Structured Text (ST); Ladder Diagram experience also valuable.
  • Experience integrating and commissioning servo drives, servo motors, and VFDs in an industrial automation environment.
  • Working knowledge of Beckhoff hardware — Industrial PCs, EtherCAT I/O modules, HMI platforms, and TwinSAFE.
  • Experience with HMI development within the Beckhoff/TwinCAT environment.
  • Ability to commission and debug control systems both in-house and at customer sites.

Nice To Haves

  • Experience with robotic control systems — delta/parallel robots, pick-and-place, multi-cell robot integration in packaging or automated process systems.
  • Experience programming in Microsoft Visual Studio (C++, C#) for real-time or embedded applications.
  • Familiarity with HTML, JavaScript , or custom HMI/web-based interface development.
  • Knowledge of industrial operating systems — Win10 IoT, WEC7, Linux, Ubuntu in embedded/IPC contexts.
  • Experience with vision systems such as Cognex.
  • Knowledge of safety standards and risk assessment — UL508A, CE, NFPA79, NFPA70E, SISTEMA.
  • Familiarity with EtherNet/IP, CIP , or other industrial network protocols.
  • Exposure to Rockwell Studio 5000 / FactoryTalk platforms.

Responsibilities

  • Participate in the design, programming, and implementation of PLC/HMI software solutions.
  • Oversee and review electrical schematics, bills of material, and engineering change notices.
  • Provide technical guidance, mentoring, and training to junior engineers and technicians.
  • Coordinate project execution, ensuring compliance with safety, quality, and industry standards.

Benefits

  • Health Coverage: Medical, Dental, Vision, and Prescription plans starting from your first day.
  • Retirement Savings: 401(k) plan with a generous company match to help you plan for the future.
  • Financial Protection: Employer-paid Short- and Long-Term Disability Insurance, plus Life Insurance for your peace of mind.
  • Career Growth: Education Assistance Program to support your continued learning and development.
  • Work-Life Balance: Paid Time Off to recharge and enjoy your personal time.
  • Support When You Need It: Access to our Employee Assistance Program for confidential counseling and resources.
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