Chemline Operator - Weekend Shift 1st & 2nd

Precision Castparts Corporation•Dillon, SC

35d•Onsite

About The Position

Primary Duties & Responsibilities: Obtain job assignments from supervisor or manager. Work safely in accordance to plant safety guidelines including cardinal rules of safety. Adheres to quality processes including in-process inspection to ensure compliance with quality specifications. Correctly interpret work orders Reviews Technique Cards and paperwork. Visually inspects castings for core material, scale, sand and other contaminants; may reject parts for chemical milling and reroute for cleaning. Measures specified areas on castings using dimensional measuring devices and/or Ultrasonic Thickness testing equipment to determine amount of stock to be removed; records measurements. to take samples of chemical baths, make corrections, neutralize, pump and build baths prior milling to assure conformance to process control specifications; to test tank pumping systems prior to operation. Checks daily lab analysis to determine if bath chemistry is within specification ranges; checks bath temperature. Calculates etch rate using standard formula. Adds acid to bath in order to bring chemistry up to specifications, using standard formulas; adjusts surface tension as needed. Checks operations of circulation pumps; checks for leaks; troubleshoots and reviews pumping diagrams if needed. Pumps spent tank solutions to neutralization facility; cleans and rinses tanks Submerges castings in chemical tanks using tumblers, fixtures and hoists; submerges castings into a nitric-hydrofluoric acid solution in accordance with Process Control Procedures. Monitors milling operations; calculates etch rate and modified bath times accordingly. Removes masking tape; places dried parts on pallets. Removes castings, rinses and transfers to drying ovens. Completes logs and records, including measurements, calculations, chemical additions and milling times. Meets all production and quality standards. Work in a team environment, i.e. follow instructions and assist others as needed. Maintain equipment and work area in a clean and orderly condition Perform daily housekeeping / 6S activities as required Performs other duties as requested by supervisor or manager.

Requirements

Basic English language skills and the ability to read, follow, and interpret planning and work order instructions
The ability to perform basic shop math, fractions, decimals
The ability to use basic inspection tools such as micrometers, calipers, etc.
The ability to read and interpret work instructions and basic prints and dimensions
The ability to operate forklift, overhead crane, pallet jack, and fixtures.
Meet minimal requirement on Wyman Gordon internal assessments
Minimal 1 year of experience in a manufacturing environment; prior military experience; or technical certification / degree
GED or High School diploma
Successfully passed Vision, Written and Practical examinations for Level 1 or 2 in at least one method within a 12-month period.

Responsibilities

Obtain job assignments from supervisor or manager.
Work safely in accordance to plant safety guidelines including cardinal rules of safety.
Adheres to quality processes including in-process inspection to ensure compliance with quality specifications.
Correctly interpret work orders
Reviews Technique Cards and paperwork.
Visually inspects castings for core material, scale, sand and other contaminants; may reject parts for chemical milling and reroute for cleaning.
Measures specified areas on castings using dimensional measuring devices and/or Ultrasonic Thickness testing equipment to determine amount of stock to be removed; records measurements.
to take samples of chemical baths, make corrections, neutralize, pump and build baths prior milling to assure conformance to process control specifications; to test tank pumping systems prior to operation.
Checks daily lab analysis to determine if bath chemistry is within specification ranges; checks bath temperature.
Calculates etch rate using standard formula.
Adds acid to bath in order to bring chemistry up to specifications, using standard formulas; adjusts surface tension as needed.
Checks operations of circulation pumps; checks for leaks; troubleshoots and reviews pumping diagrams if needed.
Pumps spent tank solutions to neutralization facility; cleans and rinses tanks
Submerges castings in chemical tanks using tumblers, fixtures and hoists; submerges castings into a nitric-hydrofluoric acid solution in accordance with Process Control Procedures.
Monitors milling operations; calculates etch rate and modified bath times accordingly.
Removes masking tape; places dried parts on pallets.
Removes castings, rinses and transfers to drying ovens.
Completes logs and records, including measurements, calculations, chemical additions and milling times.
Meets all production and quality standards. Work in a team environment, i.e. follow instructions and assist others as needed.
Maintain equipment and work area in a clean and orderly condition
Perform daily housekeeping / 6S activities as required
Performs other duties as requested by supervisor or manager.