Automation Project Hardware Lead - Decatur, IL

Archer Daniels Midland Company•Decatur, IL

51d•Onsite

About The Position

We are seeking an experienced Hardware Lead to spearhead the implementation and modernization of process control systems for industrial automation projects. The successful candidate will lead hardware-related aspects of projects involving systems such as Emerson DeltaV and Rockwell PlantPAx, ensuring robust, efficient, and innovative solutions that meet ADM specifications and industry standards. This role requires technical expertise, leadership, project management experience and collaboration with cross-functional teams to deliver cutting-edge automation solutions. The ADM Modernization Program [Program Aurora] is an ADM Operations Initiative to modernize our strategic facilities through Automation and Optimization. Utilizing technology and ADM expertise, we will reduce unplanned downtime, support safety initiatives, increase OEE and standardize our processes across our business units. The Program is an enabler for ADM's Digital Transformation.

Requirements

Education: Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related field. Advanced degrees or certifications (e.g., PE, PMP) are a plus. Experience in lieu of education will be considered.
Experience: 7+ years of experience in industrial automation, with at least 3 years in project execution. Proven expertise in designing and implementing process control systems. Emerson DeltaV and Rockwell PlantPAx preferred. Experience with modernization projects, including upgrading legacy systems to modern platforms.
Technical Skills: Proficiency in hardware design for PLCs, DCS, and SCADA systems. Strong knowledge of industrial communication protocols Ensures adherence to ADM standards and best practices for equipment specifications and process design & layout Expertise in specifying and configuring I/O modules, controllers, and networking hardware Familiarity with reading and understanding or creating wiring diagrams and schematics. Understanding of cybersecurity principles for industrial control systems (e.g., IEC 62443). Familiarity with various industrial instrumentation platforms and experience with designing and troubleshooting instrumentation solutions.
Soft Skills: Excellent leadership and team management skills, with the ability to coordinate cross-functional teams. Strong problem-solving and analytical skills to address complex technical challenges. Effective communication skills to interact with clients, vendors, and internal stakeholders.
Certifications: Relevant certifications such as Emerson DeltaV Implementation, Rockwell Automation Certified Professional, Project Management Professional or ISA/IEC standards training are highly desirable.

Nice To Haves

Experience with multiple process control platforms (e.g., Valmet D/3, Siemens PCS7, Honeywell Experion).
Knowledge of Industry 4.0 technologies, such as IoT, edge computing, or predictive maintenance.
Familiarity with project management methodologies (e.g., Agile, PMI).
Experience in industries such as oil and gas, pharmaceuticals, chemical manufacturing, food processing or power generation.

Responsibilities

System Design and Specification: Lead the governance and oversight of 3rd party Automation Vendor design. Provides technical requirements for hardware design, construction, and installation.
Project Leadership: Oversee hardware engineering tasks, including system architecture, integration, and commissioning for modernization projects.
Modernization of Legacy Systems: Plan and execute upgrades for legacy control systems (e.g., Emerson DeltaV, Rockwell PlantPAx) to enhance performance, reliability, and scalability.
Collaboration: Work closely with software engineers, control system engineers, and project managers to ensure seamless integration of hardware and software components.
Technical Documentation: Develop and maintain detailed hardware specifications, wiring diagrams, and installation guidelines. Provides input for cross-functional reviews including P&IDs.
Testing and Commissioning: Lead hardware testing, troubleshooting, and commissioning activities to ensure systems meet operational requirements. Coordinates FAT/OTS testing and deliverables.
Compliance and Standards: Ensure all hardware designs comply with industry standards (e.g., ISA, IEC, NEC) and client-specific requirements.
Vendor Management: Coordinate with vendors for procurement of hardware components and ensure timely delivery within budget constraints.
Mentorship: Guide and mentor junior engineers, fostering a culture of technical excellence and innovation.