Automation Controls Engineer

Progressive Machine & DesignVictor, NY
20h$55,000 - $110,000

About The Position

The Controls Engineer is responsible for providing controls hardware engineering, software engineering, and leadership to the project team that is delivering “turnkey” custom automation equipment.

Requirements

  • Bachelor’s degree in related engineering field.
  • Familiar with programming and hardware, including but not limited to Hardware Experience: AutoCAD Electrical - design SISTEMA safety calculations SCCR calculations Documentation and Certifications (CE, UL, CSA, CCC) Power calculations (AC 3 Phase, AC Single Phase, DC 5-90 volts, Power Transformation (Step down, Step Up Isolation)). Enclosure heat calculations Pneumatic Design and flow calculations (SMC, Numatics, Festo) Fluid design and flow calculations Programming Experience: PLC's, HMI’s and Motion Control Allen Bradley – Studio 5000 Siemens – TIA Portal Omron – Sysmac Studio Robots (Epson, Fanus, ABB, Staubli) Vision System (Cognex, Keyence, Matrox) Industrial Protocols (Ethernet IP, Ethernet TCP/IP, Profinet, EtherCat). SQL Database integration for product traceability Other peripheral devices Leak Testers Lasers (welding and marking) Force and Displacement monitoring
  • Effective verbal and written communication.
  • Ability to read, analyze, and interpret general technical procedures.
  • Ability to work in decimal, octal hexadecimal, and binary numbering systems.
  • Ability to apply concepts of basic algebra and geometry and to calculate scaling factors, proportions, percentages, rates, and ratios.
  • Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists.
  • Organized
  • Detail oriented
  • Ability to work independently and to collaborate on a team
  • Creative/Innovative
  • Time management skills
  • Ability to take direction

Responsibilities

  • Lead meeting with customer and project manager to understand project requirements.
  • Design electrical and pneumatic controls designs utilizing AutoCAD Electrical for drawing development.
  • Develop a bill of controls materials, seeking cost estimates for purchasing department – work with project management to get parts ordered on time.
  • Responsible for designing the interconnections of peripheral hardware, such as but not limited to, servo motors, Vision, Robots, leak test systems, LVDT’s, data collection systems.
  • Work closely with controls build department on the wiring and plumbing of equipment.
  • Develop the system software architecture.
  • Write the control system software.
  • Develop Human to Machine Interface (HMI) programs and integrate with the control system.
  • Responsible for integrating and/or programming peripheral hardware and software, such as but not limited to, servo motors, Vision, Robots, leak test systems, LVDT’s, data collection systems.
  • Debug the system hardware and software.
  • Run factory acceptance test at customer facility.
  • Support the installation of the equipment.
  • Debug at customer’s site if necessary.
  • Adhere to established control standards and procedures.
  • Observe safety procedures.
  • Maintain a clean and orderly work area.
  • Any other task assigned by management within scope of position, federal and state regulations.
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