Automation Controls Engineer

Android/Avancez•Auburn Hills, MI

About The Position

Automation Controls Engineer is responsible for leading the design, programming, testing, installation, and maintenance of large-scale electronic equipment or machinery for use in Android’s/Avancez’s manufacturing/assembly operations. Develop, maintain, and improve automation control systems integral to Android’s/Avancez’s manufacturing/assembly operations. Applications are broad and varied, requiring inclusion of technical and business context and solving of non-routine problems.

Requirements

Bachelor's or Associates degree in Electrical/Controls Engineering or other degree with relevant experience
7+ years’ experience as a manufacturing/controls engineer in automotive manufacturing or assembly facility.
Working knowledge of automated assembly systems, basic theory of industrial control systems applications, design and operations, including concepts of power distribution.
Depth of knowledge in tooling design, process and layout design, quality engineering, ergonomics, health and safety.
Technical competence with IT and control systems; program and troubleshoot machine controls (Siemens-Step 7; Allen Bradley-Ladder Logic.)
Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with electrical and electronic systems.
Apply knowledge of electronic and instrumentation principles to determine equipment malfunctions and restore equipment to operation.
Understanding of and experienced in program launch process (including APQP; PFMEA; control plans; plant layout; tooling and equipment design, development and implementation; facility deployment; etc.)
Strong project management skills; ability to manage multiple projects simultaneously and maintain attention to critical details and deadlines.
Skilled in root-cause based problem solving tasks to ensure that abnormalities, when observed, are acted upon to resolve root-causes.
Working knowledge of AutoCAD.
Ability to learn new technologies.
Excellent verbal and written communication skills to conduct training, interact and collaborate effectively with leadership, peers, sales, vendors, plant team members, etc.
Proficient in Microsoft Office software, TIA Portal, Logix Designer (RS Logix), Profibus, ProfiNet, Ethernet IP, FactoryTalk View, Cognex In-Sight.
Candidates residing in California or Colorado are not eligible for remote positions.

Responsibilities

Evaluate control systems, products, components, and applications.
Evaluate new manufacturing and control technologies, adapting into specifications as appropriate.
Program PLCs and HMIs both from templates and new development following company standards
Confirm control system functionality, including appropriate safety compliance, by designing and/or executing test procedures.
Prepare and/or review electrical, hydraulic, and pneumatic controls drawings for equipment purchases; collaborate with related engineering teams to evaluate components, materials, and suppliers.
Manage supplier development and delivery.
Keep equipment operating and improve equipment uptime by performing periodic audits; troubleshooting breakdowns; requesting supplies; defining and reviewing preventive maintenance plans; calling for repairs; and implementing process improvements.
Maintain project documents using approved methodology, tools, and templates.
Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in electronic format.
Implement and maintain data collection systems from plant floor processing equipment.
Participate in PFMEA analysis and as a knowledge leader for lean manufacturing and other continuous improvement projects.
Identify and implement error-proofing requirements throughout the production process.
Identify and plan for process impact(s) as a result of engineering and launch changes.
All other duties as assigned.