Tooling Engineer, Castings
About The Position
The Tooling Engineer leads all tooling engineering activities for the assigned part numbers and related components for our Fremont Castings department. Leads process development of all new dies until parts are fully validated for production. Manages die build projects and ECO implementation projects working with cross functional teams. Responsible for Engineering of Cast and Trim dies for all assigned High Pressure Die-cast components Proficient in die design with optimized runner & gate, thermally balanced inserts, and highest possible vacuum efficiency to produce structural components using water free lube Manage die suppliers using project management best practices during die build programs, keeping project within time and budget Lead die builds, design approvals and die buy offs from Tesla Tooling Engineering Responsible for process development of all new dies produced for Tesla Casting operation until production process parameters are established Create process documentation of all new dies/inserts using standard Tesla format; create required work instructions and documentation Involve in DFM process with Tesla product design team for new and existing parts Able to provide simulation models and read simulation reports with good understanding of flow simulation software such as Magmasoft & Flow 3D Optimize tooling performance by utilizing applicable surface coatings and materials to improve die life and reduce/eliminate soldering Perform dimensional analysis; implement corrective actions to improve dimensional capability and complete understanding of casting tolerances and GD&T
Requirements
- Degree in Engineering or equivalent experience
- Related experience in the High-Pressure Die-castings in the automotive industry
- Proficient in Die Design with experience in gating and thermal design
- Proficient in 2D and GD&T
- Experience with 3D modelling with proficiency in CATIA V5
- Experience with flow simulation software
- Knowledge in lean manufacturing
- Strong project management skills
Responsibilities
- Leads all tooling engineering activities for the assigned part numbers and related components
- Leads process development of all new dies until parts are fully validated for production
- Manages die build projects and ECO implementation projects working with cross functional teams
- Responsible for Engineering of Cast and Trim dies for all assigned High Pressure Die-cast components
- Proficient in die design with optimized runner & gate, thermally balanced inserts, and highest possible vacuum efficiency to produce structural components using water free lube
- Manage die suppliers using project management best practices during die build programs, keeping project within time and budget
- Lead die builds, design approvals and die buy offs from Tesla Tooling Engineering
- Responsible for process development of all new dies produced for Tesla Casting operation until production process parameters are established
- Create process documentation of all new dies/inserts using standard Tesla format; create required work instructions and documentation
- Involve in DFM process with Tesla product design team for new and existing parts
- Able to provide simulation models and read simulation reports with good understanding of flow simulation software such as Magmasoft & Flow 3D
- Optimize tooling performance by utilizing applicable surface coatings and materials to improve die life and reduce/eliminate soldering
- Perform dimensional analysis; implement corrective actions to improve dimensional capability and complete understanding of casting tolerances and GD&T
Benefits
- Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans > plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Number of Employees
5,001-10,000 employees
