Test Engineer I - Liquid Cooling Server Racks

Jabil•Florence, KY

About The Position

At Jabil we strive to make ANYTHING POSSIBLE and EVERYTHING BETTER. We are proud to be a trusted partner for the world's top brands, offering comprehensive engineering, manufacturing, and supply chain solutions. With over 50 years of experience across industries and a vast network of over 100 sites worldwide, Jabil combines global reach with local expertise to deliver both scalable and customized solutions. Our commitment extends beyond business success as we strive to build sustainable processes that minimize environmental impact and foster vibrant and diverse communities around the globe. At Jabil, we empower brands that empower the world. As a global leader in manufacturing solutions, Jabil operates over 100 sites in 30 countries, delivering engineering, manufacturing, and supply chain solutions for the world's most innovative companies. Our Florence, KY site is rapidly expanding into the liquid-cooled server market, supporting next-generation high-density data center infrastructure. SUMMARY Jabil is seeking an experienced Test Engineer I to join our team in Florence, KY to serve as a key technical lead and individual contributor for a new liquid-cooled server rack product line. In this role, you will drive the launch and ongoing support of high-power AI/ML, GPGPU, and hardware accelerator-based server, storage, and networking platforms that feature advanced liquid cooling capabilities. You will develop and optimize test processes for full rack (L10/L11) system assembly and integration, ensuring these complex systems meet quality and performance standards. The Test Engineer will play a pivotal role in both New Product Introduction (NPI) and sustaining production – designing test procedures, analyzing data for continuous improvement, and leveraging liquid cooling expertise to develop end-customer product solutions.

Requirements

Bachelor’s degree in Computer Science, Computer Engineering, Electronics or Electrical Engineering, or related engineering field (MSEE or advanced degree preferred)
1-3 years of relevant experience in electronic hardware testing and failure analysis within a fast-paced manufacturing or production environment
Direct experience with server or high-performance computing hardware is highly desirable, especially in an NPI or volume-production setting
Experience with data acquisition systems (DAQs) and sensors (thermocouples, flow meters, pressure sensors)
Advanced understanding of statistical analysis for data-driven decision-making

Nice To Haves

Understanding of System Architecture: ability to understand how the liquid cooling system integrates with the overall system testing
Thermal Management Principles: solid understanding of heat transfer, thermodynamics, and fluid mechanics as they apply to liquid cooling solutions. This includes concepts like convection, conduction, heat exchangers, and pump performance
Liquid Cooling System Components: familiarity with various liquid cooling components such as pumps, radiators, cold plates, chillers, reservoirs, tubing, fittings, and different types of coolants
Instrumentation for Fluid and Thermal Systems: experience with specialized instrumentation for measuring flow rates, pressure, temperature, and coolant properties
Leak Detection and Prevention: knowledge of techniques and best practices for detecting and preventing leaks in liquid cooling loops
Expertise with Linux Terminal and Bash scripting; ability to train others on Linux basics
Intermediate programming skills in Bash and Python
Material Compatibility: understanding of the compatibility of different materials used in the cooling loop with various coolants to prevent corrosion or degradation
Fluid Handling and Safety: awareness of safety procedures for handling different types of coolants, including any potential hazards

Responsibilities

Test Development and Execution: Design, develop, and maintain comprehensive test procedures, test fixtures, and software for high-level server assembly and full rack integration in a fast-paced manufacturing environment
Ensure test coverage for all system components - from sub-assemblies to fully integrated liquid-cooled racks, including: firmware provisioning, hardware burn-in, functional validation, and safety checks (hi-pot testing, thermal cycling, etc.)
Liquid Cooling: Integrate and test liquid cooling systems within the server racks, verifying proper installation and function of pumps, cold plates, radiators/chillers, reservoirs, tubing, and fittings
Set up data acquisition instruments (thermocouples, flow meters, pressure sensors, etc.) to monitor coolant flow, pressure, and temperature during testing, and adjust test parameters to ensure effective thermal management under maximum load
Implement leak detection and prevention best practices, such as pressure decay tests and sensor-based leak alarms, to catch any coolant leaks early and protect hardware
Serve as the Test Engineering lead for New Product Introduction (NPI) activities on the liquid-cooled rack product line
Failure Analysis and Debugging: Perform detailed failure analysis on server hardware and cooling subsystems to identify root causes of test failures or performance issues
Work closely with diagnostic technicians on the production floor to troubleshoot down to the component level when burn-in or functional tests flag errors, and drive rapid resolution of hardware, firmware, or configuration problems
Apply strong problem-solving techniques and use diagnostic tools (logs, Linux command-line utilities, etc.) to isolate issues in both electronic components and the liquid cooling loop
Automation and Data Analysis: Develop and maintain automation scripts to execute test sequences, capture test data, and streamline result analysis
Analyze test logs and sensor data (thermal, flow, power readings) to evaluate system performance and cooling efficiency, ensuring that sub-components remain within safe operating temperatures
Use statistical analysis and data visualization to monitor key performance indicators (yield, throughput, failure rates) and identify trends or systemic issues, providing data-driven feedback for continuous improvement
Continuous Improvement: Proactively drive yield improvement and process optimization initiatives. This includes reviewing test data to pinpoint frequent failure modes, and then collaborating with other teams to implement corrective actions that enhance manufacturing yield
Explore new testing methodologies, tools, and technologies to continuously enhance test coverage, reduce cycle time, and improve quality
Technical Leadership and Training: Lead and mentor test engineering technicians, diagnostic technicians, and junior engineers in daily activities
Train new hires on test procedures, Linux command-line usage, basic debugging techniques, and safety protocols as needed
Develop training materials and standard operating procedures (SOPs) to build team competency in both general server testing and the specifics of liquid cooling system maintenance
Foster a culture of technical excellence, hands-on problem solving, and continuous learning within the team
Cross Functional Collaboration: Collaborate closely with cross-functional teams - including process engineering, production, quality, and operations - to resolve issues and communicate findings
Act as a technical liaison in meetings with customers and internal stakeholders, conveying complex test results, thermal performance data, and failure analysis conclusions in an understandable way
Work with manufacturing engineers to ensure that assembly processes align with test requirements and best practices
Engage with quality engineers to address any process non-conformances and to improve overall rack build quality
Reporting and Communication: Prepare and present regular reports on test process performance to both internal leadership and customers
Track and report metrics such as first-pass yield, failure analysis, test cycle time, and throughput
Participate in customer reviews and status calls as the test subject-matter expert, ensuring customer requirements are understood and that any feedback is integrated into the test process
Safety and Compliance: Enforce safety procedures for handling coolants, such as proper use of personal protective equipment (PPE), spill containment and cleanup processes, and safe disposal of any hazardous materials
Adherence to all Jabil safety, ESD, and security policies
Verify that the liquid-cooled rack systems meet relevant industry standards and compliance requirements (thermal, electrical, and environmental), supporting any certification or customer audit processes as needed

Benefits

Medical, Dental, Prescription Drug, and Vision Insurance with HRA and HSA options
401K matching
Employee Stock Purchase Plan
Paid Time Off
Tuition Reimbursement
Life, AD&D, and Disability Insurance
Commuter Benefits
Employee Assistance Program
Pet Insurance
Adoption Assistance
Annual Merit Increases
Community Volunteer Opportunities