Technician, (O3) HVAC&R

Merck•Durham, NC

About The Position

Are you looking for an exciting opportunity with a rapidly growing pharmaceutical manufacturer? If so, then this is the opportunity for you! The HVAC&R Technician is responsible for providing equipment troubleshooting and maintenance support for ongoing facility facility/manufacturing operation and support growth initiatives at the site. Assists in and develops standard operating procedures (SOP's) and preventative maintenance (PM's) plans. Responsible for written documentation of activities. Responsible for SAP transactions and change control activities including spare part lists and Preventative Maintenance (PMs) plans. Actively supports, participates and embraces an inclusive team culture including significant interaction with Operations, Quality, Automation, Technology, and other groups as required. The HVAC&R Technician will provide maintenance supporting vaccine process equipment operations. Takes appropriate action to correct Plant Engineering maintenance problems. Responsible for supporting Manufacturing Division Divisional site mission by assuring quality of products and services are of the highest quality, optimal cost, and delivered on schedule. Responsible for supporting departmental vision that will provide for continuous improvement in all aspects of the operation. Must be able to function in a team-based empowered culture but perform successfully as an individual. Seeks ideas and information on how to improve customer service involving internal and external customers. Applies knowledge of the overall supply chain to efficiently complete work tasks. A primary knowledge in the industrial HVAC&R environment is required, specifically industrial refrigeration systems which includes DX systems, chillers, cascade refrigeration, freezers, air handlers and cold boxes. HVAC&R troubleshooting skills are essential, and the applicant must have experience with GMP areas, room pressurization and dehumidification systems. Must be able to read electrical prints, P&ID's and understand P&ID control loops. Extensive industrial experience involving utility systems with a strong knowledge of HVAC, steam, potable water is necessary. Knowledge of Siemens "APOGEE/Desigo" BAS is preferred.

Requirements

HS Diploma or Equivalent
Minimum of 5 years of plant maintenance experience with knowledge of technical craft skills (instrumentation, electrical, plumbing, advanced mechanical, HVAC, and/or multi-stage refrigeration systems).
Working knowledge of regulatory requirements in accordance with GMP manufacturing operations.
Proficiency in computer systems and applications including but not limited to: Microsoft Office (Word, Excel and Outlook), Programmable Logic Controllers (PLCs), CMMS Calibration/Maintenance Database Systems.
Available for “On-Call” work rotation (during off-hours) and weekend overtime.
Proficiency in the use and knowledge of PCs (Hardware & Software) including Microsoft Windows platform
BAS, HVAC and instrumentation troubleshooting skills
Must be able to read electrical prints, P&ID's, and understand P&ID control loops
Excellent documentation and verbal communication skills
Must possess the ability to work effectively with peers and display strong interpersonal and organizational skills and individual aptitude.
Must possess a valid EPA 608 Certification.
Position requires clean room gowning during performance of job duties.

Nice To Haves

Associate Degree in Industrial Systems, Mechanical, Electronics, Electrical or Instrumentation
Experience working in a clean room or GMP/regulated manufacturing environment
Installation, operation, maintenance and/or troubleshooting experience with automated process equipment in the biopharmaceutical field
Experience with GMP compliant calibration and/or maintenance database systems.
Knowledge of SAP and Allen Bradley PLC’s, Siemens Apogee BAS.
Extensive knowledge of industrial HVAC and building automation systems
Extensive knowledge of industrial refrigeration systems which includes DX systems, cascade refrigeration systems, and absorption systems
Experience working in a regulated industry such as FDA
Desiccant Dehumidification System
Room pressure controls
Industrial experience involving utility system generation, distribution and control and strong knowledge of steam, compressed air, refrigeration and water systems
Knowledge of Siemens "APOGEE/Desigo" BAS is preferred.

Responsibilities

Utility Equipment (e.g. Clean steam generators, Water-For-Injection generation/distribution, reverse osmosis skids, vapor compression stills, compressed gas systems)
Automated Systems (e.g. Distributed Control System (DCS), Programmable Logic Controllers (PLC))
Maintenance Equipment (e.g. tools and calibration equipment)
Lab equipment / instrument calibrations and maintenance; Autoclaves and Mechanical equipment
HVAC/ Refrigeration systems, Chilled water, Glycol, plant steam and condensate systems.
Electrical distribution systems, Motor control systems, generators and ATS systems, VFD’s
Ability to work with and troubleshoot complex process systems.
Routine maintenance tasks including but not limited to diaphragm/gasket replacement, equipment lubrication, filter changes, rotating equipment inspection, and adjustments to process equipment as needed.
Installation, testing, adjustment, maintenance, repair, calibration and troubleshooting of complex automated process equipment.
Develop standard operating procedures (SOPs), engineering change request (ECRs), preventative maintenance (PM) plans/calibration procedures, task lists, etc., as required.
Work compliance systems for maintaining PM program and assessing equipment – SAP, ProCal, Lab X, Pi. Could include approving calibrations, adding new equipment, completing work orders.
Order and maintain spare parts for assigned process equipment, and place in MRO system
Interface with other departments, contractors and disciplines on scheduling repairs and maintenance of equipment/utility systems.
Assist with execution of calibration, automation, validation and additional testing, as required
Responsible for supporting area. Responsible for written documentation of individual and team activities.
Work within a team to perform maintenance and troubleshooting activities. Completes preventative maintenance and calibration work orders, resolves deviations and evaluates equipment performance for efficient operation.
Work with others in seeking out ideas and information to improve customer service. Demonstrates ability to meet customer expectations in term of quality/quantity and on-time delivery as appropriate.
Identifies revisions, deletions, or additions to the calibration and maintenance programs to ensure that calibration and maintenance activities are carried out in accordance with established safety, GMP, and calibration/maintenance procedures.
Facilitates contractors by obtaining bids, review contracts, supervises work execution, and follows-up on contract work including the auditing of time and material reports
Oversee and maintain schedule adherence and unplanned calibrations, and maintenance. Troubleshoots equipment and performs necessary repairs Ensure applicable equipment and systems are maintained in a compliant state
Efficient and safe maintenance and repair of equipment using Hazardous Energy Control Procedures.
Compliance with current good manufacturing procedures(cGMP), safety and environmental requirements/regulations/guidelines.
Effective communication both written and oral, show strong leadership skills, strong planning, scheduling, and time management skills
Provide clear consistent communication from shift to shift
Effective maintenance, troubleshooting, and problem-solving skills required.
Ability to manage multiple priorities and advance several tasks in parallel and to completion.
Work with others in seeking out ideas and information to improve customer service.
Demonstrate mechanical aptitude and ability to read P&ID's, electrical drawings, blueprints, etc.
Proficient in the use of general hand and power tools, instruments and testing apparatus commonly used in maintenance and instrumentation.
Routine shift will be day. Required to support an on-call schedule on nights and weekends. Successful candidate will be required to work a flexible schedule accommodating COVID 19 company restrictions.