Systems Engineer

Johnson Health Tech North America Inc•Village of Cottage Grove, WI

17h

About The Position

Under the direction of the R&D Engineering Manager, the Systems Engineer will assist in bringing together disparate components in the design of complex fitness equipment. The Systems Engineer will assist in defining system level architecture and will ensure alignment between various teams developing individual components. They will plan and conduct testing for sample phases and assist project engineering with component level testing. The Systems Engineer will have electrical and mechanical technical expertise with strong organizational skills. They will help align and motivate the project team. They will support the project through the entire lifecycle, from requirements definition to mass production support, ensuring products meet high standards for safety, performance, and user experience. This is a non-supervisory position.

Requirements

A bachelor's degree from an ABET-accredited institution in Systems Engineering, Mechanical Engineering, Electrical Engineering or related discipline
Minimum 6 years of design/system engineering experience
Expertise designing components for various manufacturing processes
Experience in DFMA and PFMA
Proficiency in SolidWorks and Altium software for design and documentation
Strong understanding of electrical systems (e.g., MCU, ARM, SoC architecture, wiring, EMI/EMC, ESD), control systems (DC, BLDC, PMSM motor Drive system), and diagnostic tools (e.g., PLCs, multimeters, oscilloscopes)
Knowledge of mechanical design principles, materials science, and manufacturing processes (e.g., injection molding, sheet metal fabrication)
Software skills to be able to design and execute testing to verify the system meets the goals
Strong analytical skills (strength & fatigue analysis), including FEA knowledge and experience
Excellent problem-solving, analytical, and critical thinking abilities
Strong communication and collaboration skills to work effectively with diverse teams and stakeholders
Ability to manage multiple project timelines and prioritize work in a dynamic environment
Excellent professional documentation
Ability and willingness to travel internationally, approximately 2-3 trips to Asia annually

Nice To Haves

Well-qualified candidates will possess engineering experience with fitness products and strong fitness market knowledge
Familiarity with industry standards and safety regulations for fitness equipment is a significant plus

Responsibilities

Translate user needs and market requirements into detailed system-level specifications and architecture designs
Coordinate with product management, industrial design, and fitness experts to ensure equipment meets market demands, user ergonomics, and performance standards
Ensure process is followed, checklists and documentation are maintained, and project milestones and deadlines are met
Lead the integration of mechanical components (structure, biomechanics), electrical systems (motors, power supplies, sensors, controls), and software interfaces into a unified product
Use CAD software and other engineering tools to create detailed models, analyze designs, and support the creation of engineering drawings, schematics and design guideline documents
Design and execute comprehensive testing protocols for prototypes to verify the system meets specifications and safety standards (e.g., ISO, ASTM, CE), develop test plans
Analyze test data to identify issues, perform root cause analysis of system failures, and implement design modifications
Ensure all designs and manufacturing processes comply with relevant health, safety, and regulatory standards
Implement quality control procedures and participate in design reviews to ensure product reliability and durability
Act as the primer technical liaison and communicate between cross-functional teams, including Mechanical, Electrical, Software, Manufacturing, and Quality Assurance departments
Support the transition from prototype to mass production, assisting manufacturing teams with troubleshooting and process optimization
Train Asia-based engineering and factory manufacturing team on design requirements
This position requires international travel, and evening meetings with international team as needed